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Twin-Plunger Air-Chamber Churn: Two Plungers Throw the Cream Through a Middle Chamber
Emma

Créé par

Emma

6. octobre 2026SE
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Twin-Plunger Air-Chamber Churn: Two Plungers Throw the Cream Through a Middle Chamber

Andrews made the cream do the travelling, back and forth through a middle chamber. John Andrews of Middlesex County, Massachusetts, received US 7,298, dated 23 April 1850, for a churn box divided by two vertical partitions into three apartments, with a series of holes "at or near its bottom" in each partition, "unprovided with valves." Each outer chamber has a plunger on a rod jointed to a brake, "one of the said plungers being elevated while the other is being depressed," so the cream is thrown "back and forth in several streams through the air chamber." Holes near the partitions' tops let air in under each rising plunger. This rung works out the streams, then prints the partitions and plungers, builds the box and brake, and makes butter.
Intermédiaire
About 5 hours, plus printing

Consignes

1

The streams

Chargement du notebook Jupyter…
2

Two dashers worked oppositely by one lever before it

The embedded blueprint works two dashers in one churn from a lever. Andrews puts each plunger in its own chamber so the cream must flow between them.
3

Read US 7,298

"Through each of the partitions a, b, and near the upper part thereof, I make one or more holes d, d, d, &c., as seen in Figs. 2 and 3, they being so arranged that the plunger F or F', during its upward stroke, shall pass partially or wholly above them, and in order to allow air to rush through said hole or holes and into the space directly under the plunger. The descent of the plunger forces such air into and through the cream."
4

Print the parts

Print two partitions (/uploads/blueprints/twin-plunger-air-chamber-churn-partition.stl) with their foot holes and air holes, two plungers (/uploads/blueprints/twin-plunger-air-chamber-churn-plunger.stl) and the brake hub (/uploads/blueprints/twin-plunger-air-chamber-churn-brake-hub.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Matériaux pour cette étape :

Filament PETGFilament PETG1 pièce

Outils nécessaires :

Imprimante 3D à filament (FDM)Imprimante 3D à filament (FDM)
5

The box

Take a food-safe box about 230 × 120 × 160 mm. Glue the two partitions across it in silicone, dividing it into three equal chambers.

Matériaux pour cette étape :

Contenant de stockage de qualité alimentaireContenant de stockage de qualité alimentaire1 pièce
Mastic siliconeMastic silicone1 pièce

Outils nécessaires :

Serre-jointsSerre-joints
Mètre rubanMètre ruban
6

Plungers and brake

Glue a 12 mm hardwood dowel rod in each plunger. Screw two pine standards to the box's middle, pass a dowel through them as the rocker shaft, and fix a pine brake across it with the hub. Join each rod to an end of the brake on a loose screw, so one plunger rises as the other falls.

Matériaux pour cette étape :

Goujons de bois durGoujons de bois dur1 pièce
Planche de pinPlanche de pin1 pièce
Vis à métauxVis à métaux1 pièce
Écrou hexagonalÉcrou hexagonal1 pièce
Colle à boisColle à bois1 pièce
Vis à bois #8 x 1"Vis à bois #8 x 1"1 pièce

Outils nécessaires :

Scie égoïneScie égoïne
Perceuse sans filPerceuse sans fil
Jeu de foretsJeu de forets
Jeu de tournevisJeu de tournevis
7

The patent drawing

US 7,298 drawing sheet, public domain (expired patent).
Étape 7 - Image 1
8

Rock the brake and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres, below the top holes. Rock the brake steadily up and down; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Matériaux pour cette étape :

Crème liquide entièreCrème liquide entière1500 ml
Gros sel marinGros sel marin1 pièce
EauEau1 pièce

Outils nécessaires :

Thermomètre à sonde à demeureThermomètre à sonde à demeure
ChronomètreChronomètre
Balance de cuisine numériqueBalance de cuisine numérique
Grand cul-de-poule en acier inoxydableGrand cul-de-poule en acier inoxydable
9

Plungers that stick, cream over the top

Twin-plunger air-chamber churn troubleshooting.

Flow

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10

History and honest limits

**John Andrews** of Middlesex County, Massachusetts, received US 7,298, dated 23 April 1850. He wrote that the streams "so intermingle air with the lacteal matter as to very quickly oxygenate and cause a separation"; that is his account. He claimed the combination of the external chambers, their plungers and passages with the middle or air chamber, and the air-entering passages d. **Honest limits.** A food-safe box and printed parts stand in for his wooden box and plungers. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Matériaux

12

Outils requis

11

CC0 Domaine public

Ce blueprint est publié sous CC0. Vous êtes libre de copier, modifier, distribuer et utiliser ce travail pour tout usage, sans demander la permission.

Soutenez le Maker en achetant des produits via son Blueprint où il perçoit une Commission Maker définie par les Vendeurs, ou créez une nouvelle itération de ce Blueprint et incluez-le comme connexion dans votre propre Blueprint pour partager les revenus.

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