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Two-Frame Percussion Dasher Churn: The Upper Frame Strikes the Lower at Every Down Stroke
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7. Oktober 2026SE
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Two-Frame Percussion Dasher Churn: The Upper Frame Strikes the Lower at Every Down Stroke

W. H. Burnham and B. Hibbard of Cortland, New York, received US 15,412, dated 29 July 1856, for a dasher of two slatted frames loosely joined: at each down stroke the lower frame meets the bottom and the upper frame is "driven violently in the contact with the lower frame," forcing the cream up between the bars in thin sheets. This rung prints the two frames, key and wedge, builds the churn and lever, and makes butter.
Menengah
About 4 hours, plus printing

Instruksi

1

The slack between the frames

Memuat notebook Jupyter…
2

Slats that close on the cream before it

Clement folds a slatted box; Burnham and Hibbard strike one frame on another.
3

Read US 15,412

"Then when the dasher is forced downward, the lower frame of the dasher will be first arrested by the bottom of the box, which will cause the upper frame of the dasher to be driven violently in the contact with the lower frame thereof and by so doing, will cause the cream which is carried down before it, to be driven with percussive force into the spaces between the bars of the lower frame and thence up in thin sheets."
4

Print the parts

Print the upper frame (/uploads/blueprints/two-frame-percussion-dasher-churn-upper-frame.stl), the lower frame (/uploads/blueprints/two-frame-percussion-dasher-churn-lower-frame.stl) and the key and wedge (/uploads/blueprints/two-frame-percussion-dasher-churn-key-and-wedge.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Material untuk langkah ini:

Filamen PETGFilamen PETG1 buah

Alat yang dibutuhkan:

Pencetak 3D filamen (FDM)Pencetak 3D filamen (FDM)
5

The dasher

Glue a 12 mm square hardwood handle into the lower frame and two 6 × 12 mm laths into the upper frame's sockets. Cut a slot 40 mm long down both laths. Set the handle between the laths and push the key through a hole in the handle and through the slots.

Material untuk langkah ini:

Pasak kayu kerasPasak kayu keras1 buah
Lem KayuLem Kayu1 buah

Alat yang dibutuhkan:

Gergaji TanganGergaji Tangan
Bor Tanpa KabelBor Tanpa Kabel
Set Mata BorSet Mata Bor
6

Box and lever

Use a rectangular food-grade container about 210 by 150 mm on a pine platform. Hinge a pine upright at one end of the platform and pin a pine lever to its top; pin the two laths to the lever above the box.

Material untuk langkah ini:

Wadah penyimpanan mutu panganWadah penyimpanan mutu pangan1 buah
Papan pinusPapan pinus1 buah
Batang Baja LunakBatang Baja Lunak1 buah
Sekrup kayu #8 x 1"Sekrup kayu #8 x 1"1 buah

Alat yang dibutuhkan:

Gergaji TanganGergaji Tangan
Bor Tanpa KabelBor Tanpa Kabel
Set obengSet obeng
7

The build in 3D

FreeCAD model of this build: the box cut away to show the two slatted frames, the double handles and key, and the lever on its oscillating upright.
Berkas desainBLENDCC0 - Free
8

Churn, then gather

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Work the lever steadily; time until the butter comes. Push the wedge into the slots above the handle to hold the frames apart, and work on slowly to gather the butter. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Langkah 8 - Image 1

Material untuk langkah ini:

Krim kentalKrim kental2000 ml
Garam Laut KasarGaram Laut Kasar1 buah
AirAir1 buah

Alat yang dibutuhkan:

Termometer probe tinggal-pasangTermometer probe tinggal-pasang
StopwatchStopwatch
Timbangan Dapur DigitalTimbangan Dapur Digital
Mangkuk aduk baja nirkarat (besar)Mangkuk aduk baja nirkarat (besar)
9

Troubleshooting

Two-frame dasher troubleshooting.

Flow

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10

History and honest limits

**W. H. Burnham and B. Hibbard** of Cortland village, Cortland County, New York, US 15,412, 29 July 1856, signed 5 June 1856; the drawing reads "Reciprocating Churn." They claimed the dasher of two independent frames combined with each other and the lever. A container, pine and printed parts stand in for theirs. FDM prints hold food in their layer lines, so wash well and replace when worn.

Bahan

10

Alat yang Diperlukan

9

Berkas desain

1

CC0 Domain Publik

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