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Polycarbonate
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22. september 2026DK
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Polycarbonate

In 1953 Hermann Schnell at Bayer joined bisphenol A into long chains through carbonate links and got a clear plastic of remarkable toughness. Daniel Fox at General Electric reached the same material independently the same year, and both companies were selling it by around 1960. **US 3,028,365**, "Thermoplastic aromatic polycarbonates and their manufacture", Schnell, Bottenbruch and Krimm, assigned to Bayer, filed 12. October 1954, granted 3. April 1962, claims "a high molecular weight, thermoplastic polycarbonate having a melting point of at least about 135°C", made from bisphenol A among a wider family. **The classic route uses phosgene, a war gas.** You build a drop-weight rig and find the energy that cracks acrylic - then drop the same on polycarbonate.
Byrjandi
2 hours

Leiðbeiningar

1

The specimen table

Cut a 300 x 300 mm plywood board and bore a 100 mm hole in its centre with the hole saw. Rest it on two blocks so the hole is open underneath.

Efni fyrir þetta skref:

KrossviðarplataKrossviðarplata1 stykki

Nauðsynleg verkfæri:

HandsögHandsög
GatasagarsettGatasagarsett
HleðsluborHleðslubor
2

The drop tube

Take 2 m of 32 mm PVC pipe. Mark heights from the bottom every 100 mm and drill a 3 mm hole straight through at each mark. A nail through a hole holds the ball; pulling it drops the ball from that height.

Efni fyrir þetta skref:

PVC-rörPVC-rör2 metrar
NaglarNaglar1 stykki

Nauðsynleg verkfæri:

MálbandMálband
MálningarpennasettMálningarpennasett
HleðsluborHleðslubor
Borasett í kassaBorasett í kassa
3

Stand it plumb

Clamp the tube to a post or bench leg with pipe clamps, its bottom 10 mm above the hole's centre. Check it with the plumb bob in two directions.

Nauðsynleg verkfæri:

PípuþvingaPípuþvinga
Lóð á bandiLóð á bandi
4

Clamp a sheet

Cut 150 x 150 mm squares of 3 mm acrylic and 3 mm polycarbonate. Leave the protective film on. Clamp one over the hole at all four corners.

Efni fyrir þetta skref:

AkrýlplataAkrýlplata1 stykki
Pólýkarbónatplata (glær)Pólýkarbónatplata (glær)1 stykki

Nauðsynleg verkfæri:

C-þvingaC-þvinga
Tær öryggisglerauguTær öryggisgleraugu
5

Climb the ladder

Glasses on. Weigh the 25 mm ball. Drop it from 100 mm, then 200 mm, and so on, on a fresh spot each time, until the acrylic cracks. Record that height. If it survives the top hole, repeat with the 1 kg weight as in the next step.

Nauðsynleg verkfæri:

StálkúlulegaStálkúlulega
Nákvæm stafræn vogNákvæm stafræn vog
Tær öryggisglerauguTær öryggisgleraugu
6

Same on polycarbonate

Repeat the whole ladder on polycarbonate. If it survives the top hole, tape the 1 kg weight to a rounded bolt head and drop that from 1.8 m outside the tube, hands clear.

Nauðsynleg verkfæri:

LóðLóð
Tær öryggisglerauguTær öryggisgleraugu
7

Energy at failure

Hleð Jupyter-vinnubók…
8

History & Context

**What the patent specifies:** high-molecular aromatic polycarbonates from dihydroxy compounds such as bisphenol A, melting at 135 °C or more. **Modern build (derived):** extruded clear polycarbonate sheet. It went into safety glasses, riot shields, machine guards, bottles and later CDs. Its limits: it scratches easily, yellows in sunlight without a UV coat, is attacked by some solvents, and bisphenol A leaching from food containers made many makers switch those to other plastics.

Efni

5

Nauðsynleg verkfæri

13

Tengd Blueprint

Þessi blueprint deila þekkingu — tækni, efni eða meginreglur

CC0 opinbert ríki

Þessi teikning er gefin út undir CC0. Þér er frjálst að afrita, breyta, dreifa og nota þetta verk í hvaða tilgangi sem er, án þess að biðja um leyfi.

Studdu smiðinn með því að kaupa vörur í gegnum teikningu hans þar sem hann fær þóknun smiða sem seljendur ákvarða, eða búðu til nýja endurskoðun á þessari teikningu og tengdu hana sem tengingu í þinni eigin teikningu til að deila tekjum.

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