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Adjustable Bench Power Supply: Constant Voltage / Constant Current with Cross-Over Lamps (Gately, Forbro, US 3,303,411, 1967)
Ed

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Ed

3. novembre 2026FI
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Adjustable Bench Power Supply: Constant Voltage / Constant Current with Cross-Over Lamps (Gately, Forbro, US 3,303,411, 1967)

An all-transistor bench supply with two knobs: one sets the voltage, the other the current. It holds the set voltage until the load tries to draw more than the set current, then switches at once to holding the current, and back again, with no in-between state. Two lamps show which mode is in control. Result: an adjustable constant-voltage / constant-current DC supply with mode lamps. Source: J. R. Gately (Forbro Design), US 3,303,411 (1967). Unknown: all component values and ratings. Builds on the same inventor's 1966 current-limited supply. Picture: the patent drawing.
Avanzato
Unknown

Istruzioni

1

Build the raw supplies

In a case, wire the cord through a switch and fuse to two power transformers, each with rectifiers and a filter: one gives the main power to be regulated, the other the bias supplies, held steady by Zener diodes. Not given: the voltages. Ours: the case, switch and fuse.

Materiali per questo passaggio:

Contenitore in alluminioContenitore in alluminio1 pezzo
Cavo flessibile con spinaCavo flessibile con spina1 pezzo
Interruttore a levettaInterruttore a levetta1 pezzo
FusibileFusibile1 pezzo
Trasformatore riduttoreTrasformatore riduttore2 pezzi
DiodoDiodo6 rectifiers
Condensatore elettroliticoCondensatore elettrolitico3 filters
Diodo ZenerDiodo Zener2 bias

Strumenti necessari:

Trapano a manoTrapano a mano
Set di cacciavitiSet di cacciaviti
2

Fit the pass transistor and current bridge

Put a power transistor on a heat sink in series with the output: collector to the negative supply, emitter through a current-sensing resistor to the negative output terminal. Make the current bridge from the sensing resistor, a reference Zener, a reference resistor and the adjustable current-control resistor: the output current is proportional to its setting. A small trimming resistor sets the maximum current. Not given: the values.

Materiali per questo passaggio:

Transistor di potenzaTransistor di potenza1 series pass
Dissipatore di caloreDissipatore di calore1 pezzo
Diodo ZenerDiodo Zener1 current reference
ReostatoReostato1 current control
ResistenzaResistenza1 sensing, reference, trim set
Boccola da pannelloBoccola da pannello2 output + and -

Strumenti necessari:

Saldatore a stagnoSaldatore a stagno
3

Build the voltage bridge

Make the voltage bridge from a reference Zener, a reference resistor, the adjustable voltage-control resistor and the load itself across the output. A small trimming resistor sets the maximum voltage. Add two resistors that feed the current bridge enough extra to cover the voltage bridge's own current and any voltmeter across the output, so low currents are still held exactly.

Materiali per questo passaggio:

Diodo ZenerDiodo Zener1 voltage reference
ReostatoReostato1 voltage control
ResistenzaResistenza1 reference, trim, compensation set

Strumenti necessari:

Saldatore a stagnoSaldatore a stagno
4

Build the amplifiers and cross-over

Give each bridge an error amplifier. Feed the two amplified errors to the bases of a pair of transistors sharing one emitter resistor: whichever base is the more negative takes control and cuts the other off, so the supply is always cleanly in voltage mode or current mode. Amplify the shared emitter signal through two more transistors to drive the pass transistor's base. Add an emitter-follower clamp on the bias line. Not given: the transistor types.

Materiali per questo passaggio:

Circuito stampatoCircuito stampato1 pezzo
Assortimento di transistorAssortimento di transistor1 error amplifiers, cross-over pair, drivers, clamp
ResistenzaResistenza1 set
PotenziometroPotenziometro1 clamp divider
Filo per saldaturaFilo per saldatura1 as needed

Strumenti necessari:

Saldatore a stagnoSaldatore a stagno
5

Fit the mode lamps and use it

From the cross-over pair, drive two lamp transistors, each lighting one lamp: one for voltage mode, one for current mode. In use, set the voltage and the current limit. With a light load the voltage lamp is lit and the voltage holds; if the load tries to draw more than the set current, the supply switches to holding the current and the current lamp lights.

Materiali per questo passaggio:

Assortimento di transistorAssortimento di transistor1 two lamp drivers
PortalampadaPortalampada2 pezzi
LampadinaLampadina2 pezzi

Strumenti necessari:

Set di cacciavitiSet di cacciaviti

Materiali

19

Strumenti richiesti

3

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