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Hearing Protection (Ear Defenders): Rigid Cups on Liquid-Filled Cushions (Shaw & Thiessen, NRC, US 2,801,423, 1957)
Tex

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Tex

3. novembre 2026FO
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Hearing Protection (Ear Defenders): Rigid Cups on Liquid-Filled Cushions (Shaw & Thiessen, NRC, US 2,801,423, 1957)

Ear muffs that seal well and still stop low-pitched noise. Each ear is covered by a rigid cup on a cushion made of a thin PVC tube, emptied of air and part-filled with liquid. Pressed on, the liquid flows round the whole rim and fits the cushion to the head, yet cannot compress, so the cup does not vibrate as a whole and pass the sound in. A sprung headband with a pad holds the cups on ball joints. Result: circumaural ear defenders effective against low-frequency noise. Source: E. A. G. Shaw and G. J. Thiessen (National Research Council of Canada), US 2,801,423 (1957). Unknown: sizes and the attenuation achieved. Picture: the patent drawing.
Intermedio
Unknown

Istruzioni

1

Make the cups

Make two rigid, non-porous cups to go over the ears, of wood, a hard plastic or a light metal such as aluminium. Widen each rim to about the width of the cushion, and make a small hole in the rim for the cushion's filling nipple. Fix a ball joint on the back of each cup. Not given: sizes.

Materiali per questo passaggio:

Materiale sconosciutoMateriale sconosciuto2 tazze
Metallo sconosciutoMetallo sconosciuto2 ball joints

Strumenti necessari:

Tornio per metalliTornio per metalli
Dimensioni sconosciuteDimensioni sconosciute
2

Make the liquid cushions

For each cup make an endless tube of thin, pliable but non-stretching plasticised PVC, 0.005 to 0.01 in thick, with a filling nipple. Draw out almost all the air, then fill it with liquid to more than a quarter but well under the whole of its cross-section: enough to reach right round the rim when pressed, not so much that it cannot seal. Fix it on the rim with the nipple in the hole. Ours: water as the liquid. Not given: tube size.

Materiali per questo passaggio:

Lastra di PVCLastra di PVC1 thin plasticised PVC tube
AcquaAcqua1 filling

Strumenti necessari:

Set di siringheSet di siringhe
3

Fit the headband and wear them

Make a resilient headband frame with a sponge-rubber pad at its middle and a wire loop at each end. Through each loop pass a threaded stub from the cup's ball joint, with a washer, and tighten with a wing nut. Put the cups over the ears: the cushions take the shape of the head and seal, while the cups stay still against the low-frequency sound. Ours: spring steel for the frame.

Materiali per questo passaggio:

Filo di acciaio armonicoFilo di acciaio armonico1 frame and loops
Materiale sconosciutoMateriale sconosciuto1 sponge rubber pad
Metallo sconosciutoMetallo sconosciuto2 threaded stubs
Rondella pianaRondella piana2 pezzi
Dado ad aletteDado ad alette2 pezzi

Strumenti necessari:

Pinze a becchi tondiPinze a becchi tondi

Materiali

7

Strumenti richiesti

4

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