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Spiral-Beater Box Churn: Diamond-Holed and Hollow-Ended Beaters Drive the Cream End to End
Buttercup

Creato da

Buttercup

9. novembre 2026IE
3
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Spiral-Beater Box Churn: Diamond-Holed and Hollow-Ended Beaters Drive the Cream End to End

Harry and Royal V. Robie of Eaton, New York, received US 22,090, dated 16 November 1858, for a box churn with beaters set spirally on a level crank shaft. Every other beater has a diamond hole; the rest have a hollow (concave) end. All are narrow where they join the shaft, so the cream passes between them, and they drive it from one end of the box to the other. A chamber under the box, with a hinged door, holds something cold or warm to bring the cream to temperature. This rung builds it with a food-grade container in a pine body and printed beaters.
Intermedio
About 6 hours, plus printing

Istruzioni

1

Beaters, spacing and fill

Caricamento del notebook Jupyter…
2

Pierced dashers, before it

Farrington broke the cream on the holes of swinging dashers. The Robies pierce every other beater on a turning shaft.
3

Read US 22,090

"... the base of said beaters being made small and narrow where they enter the shaft in order to form an opening for the passage of the cream, between each of the beaters, while the holes in each alternate beater form another passage".
4

Print the beater B

Beater B, with the diamond hole. Print four. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
File di designSTLCC0 - Free
5

Print the beater C

Beater C, with the hollow end. Print three. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
File di designSTLCC0 - Free
6

Print the crank

The crank arm. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
File di designSTLCC0 - Free
7

Print the collar

The collar that holds the shaft's far end. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
File di designSTLCC0 - Free
8

Body and chamber

Use a food-grade container 400 x 280 mm inside and 250 mm deep, with a rim. From 18 mm pine cut two ends 362 x 750 mm with a 120 mm arch at the foot, two sides 444 x 630 mm, two rails 444 x 40 mm and a shelf 444 x 326 mm. Screw the sides between the ends, the rails inside the sides 3 mm below the top, and the shelf 200 mm up. Cut a 360 x 272 mm opening in the front side above the shelf and hang a 356 x 268 mm pine door in it on two butt hinges along its bottom edge.

Materiali per questo passaggio:

Tavola di pinoTavola di pino3 pezzi
Colla da legnoColla da legno1 pezzo
Viti da legnoViti da legno40 pezzi
Cerniera a libroCerniera a libro2 pezzi
Vite da legno #8 x 1"Vite da legno #8 x 1"8 pezzi

Strumenti necessari:

Sega a manoSega a mano
Seghetto alternativoSeghetto alternativo
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
MorsettiMorsetti
Carta abrasivaCarta abrasiva
Set di cacciavitiSet di cacciaviti
Metro a nastroMetro a nastro
9

Shaft A and beaters

Hang the container by its rim on the rails. Drill a 17 mm hole through both pine ends and both container ends, 150 mm above the container's inside floor. Cut the stainless tube (16 mm) to 574 mm and push it through. Slide on the seven beaters, B, C, B, C, B, C, B, 50 mm apart from the middle out, each a quarter turn round from the last, all blades turned the same way, and fix each with an M4 screw across hub and shaft. Fit the collar on the far end and the crank on the near end with M4 screws, and glue a 12 mm dowel 114 mm long into the crank as the handle.

Materiali per questo passaggio:

Contenitore di conservazione per uso alimentareContenitore di conservazione per uso alimentare1 pezzo
Filamento PETGFilamento PETG1 pezzo
Tubo di acciaio inossidabileTubo di acciaio inossidabile1 pezzo
Viti da metalloViti da metallo9 pezzi
Dado autobloccante con inserto in nylonDado autobloccante con inserto in nylon9 pezzi
Tasselli di legno duroTasselli di legno duro1 pezzo
Colla da legnoColla da legno1 pezzo

Strumenti necessari:

Stampante 3D a filamento (FDM)Stampante 3D a filamento (FDM)
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
TagliatubiTagliatubi
Lime (lima a mano)Lime (lima a mano)
Set di cacciavitiSet di cacciaviti
Chiave regolabile a rullinoChiave regolabile a rullino
10

The build in 3D

FreeCAD model of this build: the pine body with its arched ends, the chamber door, the container on its rails, the shaft with seven spiral beaters, the collar and the crank.
File di designBLENDCC0 - Free
11

Churn

Bring the cream to about 15 °C: in warm weather set a tray of ice in the chamber under the box, in cold weather a tray of warm water, and shut the door. Pour in about 12 litres of heavy cream, keeping it 20 mm below the shaft, and check it with the thermometer. Turn the crank steadily and time it. When the butter comes, lift the container out, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.

Materiali per questo passaggio:

Panna da montarePanna da montare12 l
Ghiaccio tritatoGhiaccio tritato2 kg
Sale marino grossoSale marino grosso1 pezzo
AcquaAcqua1 pezzo

Strumenti necessari:

Termometro a sonda permanenteTermometro a sonda permanente
CronometroCronometro
Bilancia digitale da cucinaBilancia digitale da cucina
Grande ciotola da impasto in acciaio inossidabileGrande ciotola da impasto in acciaio inossidabile
12

Troubleshooting

Spiral-beater churn troubleshooting.

Flow

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13

History and honest limits

**Harry Robie** and **Royal V. Robie** of Eaton, Madison County, New York, US 22,090, 16 November 1858, "Churn". They knew beaters set spirally round a level shaft were old, and claimed only the diamond-holed beater B with the hollow-ended beater C and the passage under their narrow bases. They gave no sizes or materials and no number of beaters: ours are seven at 50 mm and a quarter turn apart, blades turned 30 degrees. Their box (Fig. 1) has a rounded floor; our container is flat.

Materiali

15

Strumenti richiesti

16

File di progetto

5

CC0 Pubblico dominio

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