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Oblique Box-Dasher Churn: A Hollow Slanted Dasher, Open on Two Sides, Churns Fast and Gathers the Butter Inside It Turned Slow
Buttercup

Creato da

Buttercup

11. novembre 2026IE
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Oblique Box-Dasher Churn: A Hollow Slanted Dasher, Open on Two Sides, Churns Fast and Gathers the Butter Inside It Turned Slow

Moses D. Wells of Morgantown, Virginia, received US 31,756, dated 19 March 1861, for a churn dasher shaped as a slanted open box: two flat end plates carrying the journals, two curved face pieces with lips at opposite corners, and two open sides. It turns on a horizontal axis in a box whose bottom is curved to its sweep. Turned fast it churns; turned the same way slowly, it gathers the butter inside itself, the lips keeping it from being thrown out, so it lifts out in a lump. The patent gives no sizes; every size here is ours.
Intermedio
About 2 days

Istruzioni

1

Churning fast, gathering slow

Caricamento del notebook Jupyter…
2

A round-bottomed box with a turning dasher, eight months before

Park's box works the butter with pins. Wells's hollow dasher gathers it inside itself.
3

Read US 31,756

"The dasher being hollow, a few slow turns of the same causes the butter to collect within the box so as to be removed in a lump. ... The object of the diagonal lips b', b', is, to gather the butter against, and prevent it from being thrown out of the box in turning it around."
4

Body B with a curved bottom, legs and lid

Glue up two hardwood ends 22 mm thick, 350 mm wide and 320 tall. On each draw the inside: a 300 mm half circle with its centre 160 mm up, and straight sides rising 150 mm above the centre to the top. Rout a groove 1.6 mm wide and 8 deep on that line. Cut a slot 16.6 mm wide down from the top edge to the centre, rounded at its foot, as the journal bearing, and a hardwood keeper that fills the slot above the journal. Bend a 1.5 mm stainless sheet 416 mm long into a U to fit the line, set it in both grooves with silicone sealant, and screw hardwood sides 22 mm thick outside its straight parts. Screw four hardwood legs 40 x 40 mm, 390 long, to the ends, splayed out. Cut a hardwood lid 444 x 350 x 22 mm, notched over the keepers, with a 25 mm air opening o.

Materiali per questo passaggio:

Tavola di legno duroTavola di legno duro4 pezzi
Lamiera di acciaio inossidabileLamiera di acciaio inossidabile1 pezzo
Sigillante siliconicoSigillante siliconico1 pezzo
Colla da legnoColla da legno1 pezzo
Viti da legnoViti da legno30 pezzi

Strumenti necessari:

Sega circolare da bancoSega circolare da banco
BussolaBussola
Seghetto alternativoSeghetto alternativo
Fresatrice verticaleFresatrice verticale
Serie di scalpelli da legnoSerie di scalpelli da legno
Mazzuolo di gommaMazzuolo di gomma
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Set di punte a lanciaSet di punte a lancia
Morsetto a barraMorsetto a barra
Set di cacciavitiSet di cacciaviti
Metro a nastroMetro a nastro
5

Print the end plates a (two)

An end plate of the dasher: 15 mm thick, the slanted outline of Fig. 1 with curved top and bottom edges, a 50 mm boss at the centre. Print two; drill each 16 mm at the centre for a journal. PETG, 0.2 mm layers, 30 % infill, 4 walls.
File di designSTLCC0 - Free
6

Dasher D: end plates a, face pieces b with lips b', journals

Cut two strips of 1.5 mm stainless sheet 360 mm long, each 160 mm wide; bend each to a curve of about 300 mm radius following the end plates' curved edges, with a 20 mm lip b' at one long edge turned on round the corner. Screw them to the end plates' curved edges, the lips at diagonally opposite corners, leaving the two slanted sides open. Push a 16 mm stainless journal into each end plate's boss and pin it: one 40 mm long, the other 90 mm for the crank. Lay the journals in the slots and drop in the keepers. Pin a crank of mild steel flat bar, 120 mm throw, with a hardwood handle, on the long journal.

Materiali per questo passaggio:

Filamento PETGFilamento PETG1 pezzo
Lamiera di acciaio inossidabileLamiera di acciaio inossidabile1 pezzo
Viti da legnoViti da legno16 pezzi
Barra di acciaio inossidabileBarra di acciaio inossidabile1 pezzo
CoppigliaCoppiglia3 pezzi
Piatto di acciaio dolcePiatto di acciaio dolce1 pezzo
Tasselli di legno duroTasselli di legno duro1 pezzo

Strumenti necessari:

Stampante 3D a filamento (FDM)Stampante 3D a filamento (FDM)
Cesoie da lattoniereCesoie da lattoniere
Mazzuolo di gommaMazzuolo di gomma
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Seghetto per metalliSeghetto per metalli
Lime (lima a mano)Lime (lima a mano)
Morsa da bancoMorsa da banco
Set di cacciavitiSet di cacciaviti
7

The build in 3D

FreeCAD model of this build, cut open: the round stainless bottom in grooved ends with slotted bearings and keepers, the legs and lid with its air opening, and the slanted hollow dasher with its curved, lipped face pieces and crank.
File di designBLENDCC0 - Free
8

Churn and gather

Pour about 10 litres of heavy cream at about 15 °C, checked with the thermometer, into the box, so it stands below the axis, and put on the lid. Turn the crank briskly, timing it. When the butter comes, turn the same way slowly for a few turns until it gathers inside the dasher. Lift off the lid and keepers, lift the dasher out by its journals, take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Materiali per questo passaggio:

Panna da montarePanna da montare10 l
Sale marino grossoSale marino grosso1 pezzo
AcquaAcqua1 pezzo

Strumenti necessari:

Termometro a sonda permanenteTermometro a sonda permanente
CronometroCronometro
Bilancia digitale da cucinaBilancia digitale da cucina
Grande ciotola da impasto in acciaio inossidabileGrande ciotola da impasto in acciaio inossidabile
9

Troubleshooting

Box-dasher churn troubleshooting.

Flow

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10

History and honest limits

**Moses D. Wells** of Morgantown, Monongalia County, Virginia (now West Virginia), US 31,756, 19 March 1861, "Churn-Dasher". He claimed "the oblique box dasher D constructed and operating substantially as set forth, that is to say, with two flat sides, two curved sides, and two open sides, and turned in the same direction for churning, and for gathering the butter, but at various velocities". He says only that the journals have "suitable connections to facilitate the removal of the dasher"; ours lie in open slots under keepers. The patent gives no sizes; every size here is ours.

Materiali

13

Strumenti richiesti

21

File di progetto

2

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