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Counter-Turning Curved Beater Churn: Two Beater Sets Turn Opposite Ways, Then Together to Gather
Millie

Imeundwa na

Millie

7. Oktoba 2026NL
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Counter-Turning Curved Beater Churn: Two Beater Sets Turn Opposite Ways, Then Together to Gather

E. P. and J. A. Cowles of Oakfield, New York, received US 16,717, dated 3 March 1857, for two sets of curved beaters turned opposite ways through wheels and a pinion that can be dropped out of gear, so both then turn together to gather the butter, the beaters curved "to draw the cream from the center of the churn, and force it against the sides." This rung prints the beater sets, sleeve, wheels, pinion and bracket, builds the churn and makes butter.
Juu
About 5 hours, plus printing

Maagizo

1

Opposite ways, then together

Inapakia daftari la Jupyter…
2

The counter-turning churn they name

The Cowleses disclaim Brown and Bigelow's opposite-turning dashers and claim the curved arms, the drop-out pinion and the sprung seals.
3

Read US 16,717

"When the pinion F is in gear with the wheels D, H, and the shaft B is rotated the two sets of arms (a1) (c) with their beaters attached will rotate in opposite or reverse directions the arms and beaters forming dashers which act upon the cream. The beaters (b) (d) owing to their curved form throw the cream from the center toward the sides of the body A."
4

Print the parts

Print beater set B, beater set C, the sleeve, wheel D, wheel H, pinion F and its bracket. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Vifaa kwa hatua hii:

Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
5

Print the beater set B

The beater set B, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
6

Print the beater set C

The beater set C, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
7

Print the sleeve

The sleeve, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
8

Print the wheel D

The wheel D, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
9

Print the wheel H

The wheel H, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
10

Print the pinion F

The pinion F, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
11

Print the bracket of pinion F

The bracket of pinion F, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
12

Shafts and beaters

Lay a round food-grade container about 180 mm across on its side in a pine cradle and cut a lid opening in its top. Run a 10 mm stainless rod through it as shaft B, with beater set B fixed near the far end. Slide the sleeve over the rod through the near end wall, beater set C fixed on it, with a compression spring pressing a collar on it against the sleeve's end, and seal the wall round the sleeve with food-safe silicone.

Vifaa kwa hatua hii:

Chombo cha kuhifadhi cha daraja la chakulaChombo cha kuhifadhi cha daraja la chakula1 kipande
Ubao wa msonobariUbao wa msonobari1 kipande
Ufito wa chuma lainiUfito wa chuma laini1 kipande
Seti ya springi za kubanaSeti ya springi za kubana1 kipande
Kizibo cha SilikoniKizibo cha Silikoni1 kipande
Epoksi ya Sehemu MbiliEpoksi ya Sehemu Mbili1 kipande

Zana zinazohitajika:

Msumeno wa kukata mikunjoMsumeno wa kukata mikunjo
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Msumeno wa chumaMsumeno wa chuma
13

Wheels, pinion and crank

Fix wheel H on the sleeve's outer end and wheel D, facing it, on the rod's end with a crank. Screw the bracket to the cradle so pinion F on a short 6 mm rod sits between and meshes both wheels; a turn button under the rod holds it up in gear, and swung aside lets it drop out.

Vifaa kwa hatua hii:

Ufito wa chuma lainiUfito wa chuma laini1 kipande
Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Skrubu ya mti #8 x inchi 1Skrubu ya mti #8 x inchi 11 kipande

Zana zinazohitajika:

Seti ya bisibisiSeti ya bisibisi
Msumeno wa chumaMsumeno wa chuma
14

The build in 3D

FreeCAD model of this build: the cylinder cut open to show the two beater sets on the shaft and sleeve, and wheels D and H with pinion F between them.
Faili ya UsanifuBLENDCC0 - Free
15

Churn, then gather

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. With the pinion in gear, crank steadily; time until the butter comes. Swing the button aside so the pinion drops out, and crank on slowly so both sets turn together to gather the butter. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Hatua 15 - Image 1

Vifaa kwa hatua hii:

Malai nzitoMalai nzito1500 ml
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
16

Troubleshooting

Counter-turning beater churn troubleshooting.

Flow

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17

History and honest limits

**E. P. and J. A. Cowles** of Oakfield, Genesee County, New York, US 16,717, 3 March 1857. They disclaimed two dashers turned opposite ways by gears and a pinion, naming Brown & Bigelow's patent of 1852 and Mansfield and Moore's rejected application of 1853, and claimed the shafts, collars and wheels combined with the springs. Crown wheels and a spur pinion stand in for their toothed wheels. FDM prints hold food in their layer lines, so wash well and replace when worn.

Vifaa

12

Zana Zinazohitajika

10

Faili za muundo

8

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