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Double-Concave Perforated Disk Dasher: Two Tin Domes With Half-Covered Holes
YourGrandma

Imeundwa na

YourGrandma

6. Oktoba 2026IS
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Double-Concave Perforated Disk Dasher: Two Tin Domes With Half-Covered Holes

Marsh improved the dasher of "the plain old-fashioned churns so long used by farmers generally." Joseph Marsh of Petersburg, Menard County, Illinois, received US 7,527, dated 30 July 1850, for a "double-concave perforated discoid churn-dasher": two convex pieces of tin or other suitable material, "perforated and placed on the upright," about six inches across with holes about three-quarters of an inch, "the several holes in B made to cover about half of the several holes in C." It works in a straight-sided churn by raising and pushing it, or by a lever. This rung works out the open area, then prints the two domes and spacer, fits them to a staff, and makes butter.
Mwanzo
About 1 hour, plus printing

Maagizo

1

Half-covered holes

Inapakia daftari la Jupyter…
2

An improved common dasher before it

The embedded blueprint improves the common dasher with pitched oars. Marsh uses two perforated domes whose holes half overlap.
3

Read US 7,527

"The convex pieces of tin, as shown at B and C, are or may be six inches in diameter, and the several holes in the same about three-quarters of an inch in diameter, the several holes in B made to cover about half of the several holes in C."
4

Print the domes

Print the two domes: 152 mm across with 19 mm holes, the second turned so its holes half cover the first's. Print the spacer ring. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Vifaa kwa hatua hii:

Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
5

Print the first dome

The first dome, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
6

Print the second dome

The second dome, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
7

Print the spacer ring

The spacer ring, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
8

Assemble

Glue the two domes back to back on the spacer ring, convex sides out, holes half overlapping, and glue them on the foot of a 12 mm hardwood dowel staff.

Vifaa kwa hatua hii:

Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Epoksi ya Sehemu MbiliEpoksi ya Sehemu Mbili1 kipande

Zana zinazohitajika:

Msumeno wa mkonoMsumeno wa mkono
Sandarusi (karatasi ya kusugua)Sandarusi (karatasi ya kusugua)
9

The churn

Use a straight-sided food-grade container about 160 mm across and 300 mm tall, so the dasher fits closely without rubbing, as he said. Drill its lid for the staff.

Vifaa kwa hatua hii:

Chombo cha kuhifadhi cha daraja la chakulaChombo cha kuhifadhi cha daraja la chakula1 kipande

Zana zinazohitajika:

Kekee cha BetriKekee cha Betri
Seti ya misumeno ya duaraSeti ya misumeno ya duara
10

The build in 3D

FreeCAD model of this build, not of the patent: the straight-sided churn cut away to show the two perforated domes back to back on the staff, and a lever.
Faili ya UsanifuBLENDCC0 - Free
11

Dash and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Work the staff up and down; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Hatua 11 - Image 1

Vifaa kwa hatua hii:

Malai nzitoMalai nzito2000 ml
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
12

A dasher that sticks or splashes

Double-concave disk dasher troubleshooting.

Flow

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13

History and honest limits

**Joseph Marsh** of Petersburg, Menard County, Illinois, received US 7,527, dated 30 July 1850. He wrote that it creates "a suction of atmosphere through the milk ... that excels any improvement in churns of ancient or modern invention"; that is his claim. His churn was straight inside "instead of cone-shaped." He claimed the double-concave perforated discoid churn-dasher. **Honest limits.** Printed domes stand in for his tin. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Vifaa

7

Zana Zinazohitajika

9

Faili za muundo

4

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