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Floating-Breaker Churn: A Propeller Dasher Under a Breaker That Floats in Wall Grooves, a Water Tube Held by the Faucet
Buttercup

Imeundwa na

Buttercup

11. Novemba 2026IE
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Floating-Breaker Churn: A Propeller Dasher Under a Breaker That Floats in Wall Grooves, a Water Tube Held by the Faucet

Edward Lynch of Buffalo, New York, received US 27,864, dated 10 April 1860, for a churn. Propeller blades at the bottom of an upright crank-driven shaft drive the cream up against a breaker that floats on it: a ring round the shaft with bevelled arms whose ends ride loosely in grooves in the churn's sides, so it keeps its place at the surface for any amount of cream. A flat tube of warm or cold water stands inside, held by the faucet that also draws off the buttermilk. The patent gives no sizes; every size here is ours.
Kati
About 2 days, plus printing

Maagizo

1

A breaker that floats

Inapakia daftari la Jupyter…
2

Paddles under a fixed partition, three weeks before

Sangster's partition is fixed below the cream. Lynch's breaker floats on top of it.
3

Read US 27,864

"They fit loosely in the grooves, so as to allow the breaker to float, upon the milk or cream, and hence always retain the same relation to the milk or cream, whether there be a large or small quantity in the churn."
4

Print the dash blades J

Two-blade propeller 190 mm across, blades 80 x 50 x 5 mm pitched 30 degrees, on a hub bored 16.4 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Faili ya UsanifuSTLCC0 - Free
5

Print the water tube L

Flat open-topped tank 160 x 30 mm and 210 deep, 3 mm walls, curved to stand against the bucket's side, with a collar under its foot to hold the faucet's nut. PETG, 0.2 mm layers, 100 % infill; fill it with water and check it holds before use.
Faili ya UsanifuSTLCC0 - Free
6

Print the crown wheel

Crown wheel, 36 teeth on its face, module 2, with a hub; bored 12.4 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Faili ya UsanifuSTLCC0 - Free
7

Print the pinion

Spur pinion, 12 teeth, module 2, with a hub; bored 12.4 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Faili ya UsanifuSTLCC0 - Free
8

Grooves i, breaks K and the faucet M

Screw three pairs of hardwood strips 20 x 22 mm, 335 long, upright inside the bucket a third of a turn apart, 24 mm apart in each pair, as the grooves i. Screw two triangular hardwood breaks K, 30 mm deep and 150 tall, to the side near the floor between them, and seal every screw hole outside with silicone. Bore the bucket 22 mm, 30 mm above the floor and opposite the third groove, for the spigot. Set the tank against the side there, pass the spigot through the side and screw it into its nut, set in the tank's collar, so it holds the tank and opens into the churn.

Vifaa kwa hatua hii:

Ndoo ya Lita 20Ndoo ya Lita 201 kipande
Ubao wa Mti MgumuUbao wa Mti Mgumu1 kipande
Parafujo za mbaoParafujo za mbao16 vipande
Kizibo cha SilikoniKizibo cha Silikoni1 kipande
Bomba dogo la PVCBomba dogo la PVC1 kipande
Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
Msumeno wa mezaMsumeno wa meza
Seti ya misumeno ya duaraSeti ya misumeno ya duara
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Seti ya bisibisiSeti ya bisibisi
Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
Tepi ya kupimiaTepi ya kupimia
9

Floating breaker H

Cut a hardwood ring 100 mm across with a 60 mm hole and 50 deep. Cut three hardwood arms 20 mm thick and 50 deep, bevelled so the lower edge is 4 mm thick, the bevel facing the opposite way to the propeller's blades, long enough to reach loosely into the grooves; glue and screw them into the ring a third of a turn apart.

Vifaa kwa hatua hii:

Ubao wa Mti MgumuUbao wa Mti Mgumu1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande
Parafujo za mbaoParafujo za mbao6 vipande

Zana zinazohitajika:

Msumeno wa mezaMsumeno wa meza
Seti ya misumeno ya duaraSeti ya misumeno ya duara
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Sandarusi (karatasi ya kusugua)Sandarusi (karatasi ya kusugua)
Kibano cha upauKibano cha upau
Seti ya bisibisiSeti ya bisibisi
10

Shaft B, cover P and gearing

Screw a hardwood step 50 x 50 x 6 mm to the floor's centre, bored 17 mm, 5 deep. Cut a 16 mm stainless shaft 465 mm long and turn or file its top 77 mm down to 12 mm; fit the propeller 8 mm above the floor. Cut a cover P of HDPE sheet to lie on the rim, bored 20 mm in the centre. Cut a hardwood cross piece N 350 x 205 x 25 mm with two hardwood fingers O 30 x 30 x 20 mm under it to rest on the cover, bored 13 mm for the shaft; fit the pinion above it, two chairs with a 12 mm crank shaft and the crown wheel, and a hardwood crank D with a dowel handle.

Vifaa kwa hatua hii:

Kipande cha mbao ngumuKipande cha mbao ngumu1 kipande
Fimbo ya chuma cha puaFimbo ya chuma cha pua2 vipande
Bamba la HDPEBamba la HDPE1 kipande
Ubao wa Mti MgumuUbao wa Mti Mgumu2 vipande
Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande
Parafujo za mbaoParafujo za mbao10 vipande
Shaft CollarShaft Collar2 vipande
Pini iliyopasuliwaPini iliyopasuliwa1 kipande

Zana zinazohitajika:

Msumeno wa chumaMsumeno wa chuma
Tupa (Tupa ya Mkono)Tupa (Tupa ya Mkono)
Kibano cha meza ya kaziKibano cha meza ya kazi
Msumeno wa KupindaMsumeno wa Kupinda
Msumeno wa mezaMsumeno wa meza
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Seti ya vichwa bapa vya kutoboaSeti ya vichwa bapa vya kutoboa
Seti ya bisibisiSeti ya bisibisi
11

The build in 3D

FreeCAD model of this build, the bucket cut open: the propeller blades J on the shaft, the floating breaker H in its three grooves, the breaks K, the water tube L held by the faucet M, the cover P, the cross piece N with its fingers O, and the crank and gearing.
Faili ya UsanifuBLENDCC0 - Free
12

Churn

Pour about 6 litres of heavy cream into the bucket and set the breaker in its grooves; it floats on the cream. Pour warm or cold water from the kettle or tap into the tube L to bring the cream to about 15 °C, checked with the thermometer. Put on the cover, cross piece and gearing, and turn the crank steadily, timing it. When the butter comes, draw the buttermilk off at the faucet into a bowl, lift out the gearing, cover, breaker and butter, wash the butter in cold water until it runs clear, salt and weigh it.

Vifaa kwa hatua hii:

Malai nzitoMalai nzito6 l
MajiMaji1 kipande
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande

Zana zinazohitajika:

Birika la umemeBirika la umeme
Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
13

Troubleshooting

Floating-breaker churn troubleshooting.

Flow

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14

History and honest limits

**Edward Lynch** of Buffalo, New York, US 27,864, 10 April 1860, "Churn", assigned to himself and Jas. J. McCool. He claimed the floating breaker with its ring, bevelled arms and grooves, and the tube held by the faucet. His tube is metal; ours is printed, and our faucet draws the milk through a collar under the tube's foot, our reading of his double-duty faucet. Every size here is ours.

Vifaa

16

Zana Zinazohitajika

20

Faili za muundo

5

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