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Oval-Breaker Rod Dasher: Breakers Strung on Two Rods, Add More for More Agitation
Buttercup

Imeundwa na

Buttercup

11. Novemba 2026IE
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Oval-Breaker Rod Dasher: Breakers Strung on Two Rods, Add More for More Agitation

Alfred Rose of Penn Yan, New York, received US 25,914, dated 25 October 1859, for a churn-dasher for an ordinary up-and-down churn. A centre piece takes the staff, and breakers of oval section, with nearly sharp upper and lower edges, are strung beside it on two parallel rods, their ends cut to a circle. Putting on more breakers narrows the gaps between them and gives more agitation. The patent gives no sizes; every size here is ours.
Mwanzo
About a day, plus printing

Maagizo

1

Breaker lengths, and how open the dasher is

Inapakia daftari la Jupyter…
2

An up-and-down dasher of crossed boards, a few weeks before

Gilpatrick's dashers are two boards crossed and bored with holes. Rose builds his from breakers strung on rods, so the openings can be changed.
3

Read US 25,914

"They may be adjusted to the width required to give the necessary agitation and if more agitation is required put on more of the breakers, thereby reducing the space between them and any amount of agitation required may by this means be produced."
4

Print the spacers

Sixteen spacer rings 12 mm across and 8 mm long, bored 6.4 mm, to go on the rods between the pieces. Print more, or shorter ones, to change the gaps. PETG, 0.2 mm layers, 100 % infill.
Faili ya UsanifuSTLCC0 - Free
5

Centre piece A

Draw a 248 mm circle on 30 mm hardwood. Cut the centre piece 64 mm wide right across it, then cut away its middle down to a 90 mm block, leaving two prongs 12 mm wide each side, 20 mm apart, out to the circle. Bore a 31 mm hole down through the block for the staff, and two 6.6 mm holes across it, 50 mm apart, for the rods. Shave the prongs to an oval 12 x 24 mm, their upper and lower edges nearly sharp.

Vifaa kwa hatua hii:

Ubao wa Mti MgumuUbao wa Mti Mgumu1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande

Zana zinazohitajika:

DiraDira
Msumeno wa mezaMsumeno wa meza
Msumeno wa KupindaMsumeno wa Kupinda
Seti ya vichwa bapa vya kutoboaSeti ya vichwa bapa vya kutoboa
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Randa ya mikono miwiliRanda ya mikono miwili
Sandarusi (karatasi ya kusugua)Sandarusi (karatasi ya kusugua)
6

Breakers and rods B

Cut eight breakers 12 x 24 mm from hardwood, two each of 230, 210, 179 and 129 mm long along their middles, ends trimmed to the circle. Shave each to the same oval with nearly sharp edges, and bore two 6.6 mm holes through each, 50 mm apart across their middles. Cut two 6 mm stainless threaded rods 236 mm long, thread the breakers and spacers on either side of the centre piece, and close each end with a cap nut.

Vifaa kwa hatua hii:

Ubao wa Mti MgumuUbao wa Mti Mgumu1 kipande
Fimbo yenye nyuziFimbo yenye nyuzi1 kipande
Nati ya Kufungasha yenye NailoniNati ya Kufungasha yenye Nailoni4 vipande
Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
Msumeno wa mezaMsumeno wa meza
Randa ya mikono miwiliRanda ya mikono miwili
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
Msumeno wa chumaMsumeno wa chuma
Tupa (Tupa ya Mkono)Tupa (Tupa ya Mkono)
Spana inayoweza kurekebishwaSpana inayoweza kurekebishwa
Tepi ya kupimiaTepi ya kupimia
7

The build in 3D

FreeCAD model of the dasher: the centre piece with its prongs and the staff's foot, the eight breakers with their ends on a 248 mm circle, the two rods, spacers and cap nuts.
Faili ya UsanifuBLENDCC0 - Free
8

Churn

Fit a 30 mm hardwood staff into the centre piece and wedge it. Use a dash churn at least 260 mm across inside where the dasher works. Pour in cream at about 15 °C to a third of the churn's height, checked with the thermometer, put the dasher in and the lid on, and work the staff up and down, timing it. When the butter comes, lift the dasher out, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it. If it churns slowly, add breakers next time to close the gaps.

Vifaa kwa hatua hii:

Malai nzitoMalai nzito6 l
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande

Zana zinazohitajika:

Chombo cha kusukia siagiChombo cha kusukia siagi
Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
MajiMaji
9

Troubleshooting

Rod dasher troubleshooting.

Flow

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10

History and honest limits

**Alfred Rose** of Penn Yan, Yates County, New York, US 25,914, 25 October 1859, "Churn-Dasher". He claimed "the churn dasher when made in the manner substantially as specified". The patent gives no sizes and leaves the number of breakers to the maker; every size here is ours, and his drawing shows five breakers each side where ours has four.

Vifaa

8

Zana Zinazohitajika

19

Faili za muundo

2

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