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Two-Compartment Gate Churn: Paddles Drive the Cream Through a Slotted Gate Into an Open Side and Round Again
Buttercup

Imeundwa na

Buttercup

7. Oktoba 2026IE
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Two-Compartment Gate Churn: Paddles Drive the Cream Through a Slotted Gate Into an Open Side and Round Again

Silas F. Lefler of Racine, Wisconsin, received US 19,034, dated 5 January 1858, for a churn divided into a closed compartment, where spiral paddles turn under a housing, and an open one, joined by gateways at the partition's foot. A slotted gate in one gateway breaks the current, and the cream, driven into the open side, "is exposed to the action of the fresh air" before it returns. This rung prints the partition, gate and paddle hubs, builds the churn and makes and gathers butter.
Kati
About 4 hours, plus printing

Maagizo

1

A loop through the open side

Inapakia daftari la Jupyter…
2

Cream sent round a divided vessel, before it

True splits the cream round a separator; Lefler drives it in a loop through a gate and an open side.
3

Read US 19,034

"The shaft with the paddles being then revolved, the cream in the close compartment (A) will be forced through the gate (G), thus breaking its direct motion and causing it to force its way into the open compartment (B) in a highly agitated state most propitious for the formation of butter."
4

Print the parts

Print the partition with its gateways and guideways, the slotted gate and three paddle hubs. The partition needs a bed at least 240 mm long. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Vifaa kwa hatua hii:

Uzi wa PETGUzi wa PETG1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
5

Print the partition

The partition, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
6

Print the gate

The gate, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
7

Print the paddle hub

The paddle hub, printed as step 4 describes.
Faili ya UsanifuSTLCC0 - Free
8

Box, partition and shaft

Use a rectangular food-grade container about 240 by 170 mm and 180 mm deep. Stand the partition across its length 50 mm from one side, sealed at its ends with food-safe silicone. Run a 10 mm square hardwood shaft through the container's ends in the larger compartment, the three hubs on it each turned 40 degrees, with a crank outside.

Vifaa kwa hatua hii:

Chombo cha kuhifadhi cha daraja la chakulaChombo cha kuhifadhi cha daraja la chakula1 kipande
Kizibo cha SilikoniKizibo cha Silikoni1 kipande
Vijiti vya mbao ngumuVijiti vya mbao ngumu1 kipande
Ubao wa msonobariUbao wa msonobari1 kipande
Gundi ya MbaoGundi ya Mbao1 kipande

Zana zinazohitajika:

Msumeno wa mkonoMsumeno wa mkono
Kekee cha BetriKekee cha Betri
Seti ya vichimbuziSeti ya vichimbuzi
9

Housing and gate

Bend a strip of thin stainless sheet over the paddles as the housing, screwed to the container's ends. Slide the gate into the guideways in front of the gateway on the side where the paddles rise.

Vifaa kwa hatua hii:

Bati la chuma cha pua - 304Bati la chuma cha pua - 3041 kipande
Skrubu za mashineSkrubu za mashine1 kipande

Zana zinazohitajika:

Mkasi wa batiMkasi wa bati
Kekee cha BetriKekee cha Betri
Seti ya bisibisiSeti ya bisibisi
10

The patent drawing

US 19,034 drawing sheet, public domain (expired patent).
Hatua 10 - Image 1
11

Churn, then gather

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour 2 litres into the open side. Crank steadily; time until the butter comes. Move the gate to the other gateway and crank on until the butter has gathered in the open side before it, then lift it out. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Vifaa kwa hatua hii:

Malai nzitoMalai nzito2000 ml
Chumvi ya Bahari MbichiChumvi ya Bahari Mbichi1 kipande
MajiMaji1 kipande

Zana zinazohitajika:

Kipima joto chenye kijiti kinachobaki ndaniKipima joto chenye kijiti kinachobaki ndani
Saa ya kupima mudaSaa ya kupima muda
Mizani ya dijitali ya jikoniMizani ya dijitali ya jikoni
Bakuli kubwa la kuchanganyia la chuma cha puaBakuli kubwa la kuchanganyia la chuma cha pua
12

Troubleshooting

Two-compartment churn troubleshooting.

Flow

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13

History and honest limits

**Silas F. Lefler** of Racine, Wisconsin, US 19,034, 5 January 1858. He made the partition and shaft removable so the churn could be cleaned thoroughly. He claimed the churn of an open and a closed compartment with gateways and a gate passing the cream in a continuous current and gathering the butter. A stainless strip stands in for his housing; a container and printed parts for the rest. FDM prints hold food in their layer lines, so wash well and replace when worn.

Vifaa

11

Zana Zinazohitajika

10

Faili za muundo

3

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