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Polycarbonate
In 1953 Hermann Schnell at Bayer joined bisphenol A into long chains through carbonate links and got a clear plastic of remarkable toughness. Daniel Fox at General Electric reached the same material independently the same year, and both companies were selling it by around 1960.
**US 3,028,365**, "Thermoplastic aromatic polycarbonates and their manufacture", Schnell, Bottenbruch and Krimm, assigned to Bayer, filed 12. October 1954, granted 3. April 1962, claims "a high molecular weight, thermoplastic polycarbonate having a melting point of at least about 135°C", made from bisphenol A among a wider family.
**The classic route uses phosgene, a war gas.** You build a drop-weight rig and find the energy that cracks acrylic - then drop the same on polycarbonate.
초급
2 hours
안내
1
1
The specimen table
The specimen table
Cut a 300 x 300 mm plywood board and bore a 100 mm hole in its centre with the hole saw. Rest it on two blocks so the hole is open underneath.
이 단계의 재료:
합판1 개필요한 도구:
손톱(핸드소)
홀소 세트
무선 드릴2
2
The drop tube
The drop tube
Take 2 m of 32 mm PVC pipe. Mark heights from the bottom every 100 mm and drill a 3 mm hole straight through at each mark. A nail through a hole holds the ball; pulling it drops the ball from that height.
이 단계의 재료:
PVC 파이프2 미터
못1 개필요한 도구:
줄자
페인트 마커 세트무선 드릴
케이스 드릴 비트 세트3
3
Stand it plumb
Stand it plumb
Clamp the tube to a post or bench leg with pipe clamps, its bottom 10 mm above the hole's centre. Check it with the plumb bob in two directions.
필요한 도구:
파이프 클램프
다림추4
4
Clamp a sheet
Clamp a sheet
Cut 150 x 150 mm squares of 3 mm acrylic and 3 mm polycarbonate. Leave the protective film on. Clamp one over the hole at all four corners.
이 단계의 재료:
아크릴 판1 개
폴리카보네이트 판 (투명)1 개필요한 도구:
C형 클램프
투명 보안경5
5
Climb the ladder
Climb the ladder
Glasses on. Weigh the 25 mm ball. Drop it from 100 mm, then 200 mm, and so on, on a fresh spot each time, until the acrylic cracks. Record that height. If it survives the top hole, repeat with the 1 kg weight as in the next step.
필요한 도구:
강철 볼 베어링
정밀 디지털 저울투명 보안경6
6
Same on polycarbonate
Same on polycarbonate
Repeat the whole ladder on polycarbonate. If it survives the top hole, tape the 1 kg weight to a rounded bolt head and drop that from 1.8 m outside the tube, hands clear.
필요한 도구:
추투명 보안경7
7
Energy at failure
Energy at failure
Jupyter 노트북 불러오는 중…
8
8
History & Context
History & Context
**What the patent specifies:** high-molecular aromatic polycarbonates from dihydroxy compounds such as bisphenol A, melting at 135 °C or more. **Modern build (derived):** extruded clear polycarbonate sheet.
It went into safety glasses, riot shields, machine guards, bottles and later CDs. Its limits: it scratches easily, yellows in sunlight without a UV coat, is attacked by some solvents, and bisphenol A leaching from food containers made many makers switch those to other plastics.
관련 블루프린트
이 블루프린트들은 지식을 공유합니다 — 기술, 재료 또는 원리
CC0 퍼블릭 도메인
이 블루프린트는 CC0로 공개되었습니다. 어떤 목적으로든 자유롭게 복사, 수정, 배포 및 사용할 수 있습니다.
제품 구매를 통해 메이커를 지원하세요. 판매자가 설정한 메이커 커미션 을 받거나, 이 블루프린트의 새로운 반복을 만들어 연결로 포함시킬 수 있습니다.