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Epoxy Resin
Woody

작성자

Woody

22. 9월 2026NO
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Epoxy Resin

Pierre Castan, a Swiss chemist at the dental firm De Trey Frères, was looking for a resin for dentures. He reacted a phenol carrying two hydroxy groups with epichlorohydrin, then hardened the product with an acid anhydride, and got a hard, clear, unusually adherent solid. Ciba licensed it and sold it as Araldite; in the US Sylvan Greenlee developed epoxies independently. **US 2,324,483**, "Process of preparing synthetic resins", Castan, granted 20. July 1943, claims condensing "a polybasic carboxylic acid anhydride" with the product of "a phenol having at least two phenolic hydroxy groups and of an epichlorhydrine". It does not single out bisphenol A, the phenol most epoxies use today. **Epichlorohydrin is a carcinogen; you start from a two-part kit.** You glue pine lap joints at the right ratio and four wrong ones, then test hardness and break the joints.
초급
2 hours plus 24 h cure

안내

1

Cut the joint pieces

Saw ten pine strips 100 x 25 mm. Sand one face of each end with 120 grit and dust off. Label five pairs 1:1, 1.25:1, 1:1.25, 1.5:1 and 1:1.5.

이 단계의 재료:

소나무 판재소나무 판재1
사포사포1
마스킹 테이프마스킹 테이프1

필요한 도구:

손톱(핸드소)손톱(핸드소)
강철 자강철 자
연필연필
2

Measure by syringe

Gloves on. For each ratio draw resin and hardener in separate syringes (1:1 = 2 ml + 2 ml; 1.25:1 = 2.5 + 2; and so on) into its own cup. This assumes a 1:1-by-volume kit - scale to your label.

이 단계의 재료:

2액형 에폭시2액형 에폭시25 ml

필요한 도구:

니트릴 장갑니트릴 장갑
주사기 세트주사기 세트
눈금 있는 혼합 컵눈금 있는 혼합 컵
투명 보안경투명 보안경
3

Mix thoroughly

Stir each cup 2 minutes, scraping the walls and bottom. Unmixed streaks behave like a wrong ratio.

필요한 도구:

젓개젓개
4

Glue and pour

Spread each mix on the sanded ends of its pair, overlap them 25 mm and spring-clamp over wax paper. Pour the rest as a coin-sized puddle on wax paper beside it.

이 단계의 재료:

왁스 종이왁스 종이1

필요한 도구:

스프링 클램프스프링 클램프
5

Cure 24 hours

Leave everything at room temperature, 20 °C or warmer, for 24 hours. Cold slows the cure.
6

Pencil hardness

Sharpen pencils 6B to 6H and flatten the tips on 400 grit. Push each at 45° across a puddle, from hard down, until one no longer scratches. Record that grade.

필요한 도구:

흑연 연필 세트흑연 연필 세트
확대 루페확대 루페
7

Break the joints

Clamp one strip of a joint in the vise and tap the free end sideways with the mallet until it breaks. Estimate how much of the bond face is torn wood.

필요한 도구:

바이스(만력)바이스(만력)
고무망치고무망치
투명 보안경투명 보안경
8

Ratio, leftovers, results

Jupyter 노트북 불러오는 중…
9

History & Context

**What the patent specifies:** a resin from a two-hydroxy phenol and epichlorohydrin, hardened by a polybasic acid anhydride. **Modern build (derived):** a two-part kit, most with an amine hardener that cures at room temperature. Epoxy became the glue that holds metal, the matrix of fibreglass and carbon-fibre parts, and the boat-builder's resin. Its limits: it yellows in sunlight, softens with heat, and uncured resin and hardener sensitise skin - which is why the gloves stay on every time.

재료

5

필요 도구

13

CC0 퍼블릭 도메인

이 블루프린트는 CC0로 공개되었습니다. 어떤 목적으로든 자유롭게 복사, 수정, 배포 및 사용할 수 있습니다.

제품 구매를 통해 메이커를 지원하세요. 판매자가 설정한 메이커 커미션 을 받거나, 이 블루프린트의 새로운 반복을 만들어 연결로 포함시킬 수 있습니다.

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