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PTFE Sheet: Compact-Extruded Films, Sintered, Laid at 45° and Fused (MacFarland, Hills-McCanna, US 3,130,954)
Charlie

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Charlie

31. 10월 2026DE
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PTFE Sheet: Compact-Extruded Films, Sintered, Laid at 45° and Fused (MacFarland, Hills-McCanna, US 3,130,954)

Thick PTFE was cut from a sintered billet with a knife, and the skived sheet tore along the knife marks. MacFarland built his sheet up instead, from thin extruded films laid crosswise and fused together, for the liner of a valve diaphragm. Result: a dense PTFE sheet, about 7,000 psi tensile and 450 % elongation, much the same in every direction. Source: MacFarland, US 3,130,954 (Hills-McCanna, 1964). Not given: furnace temperature, mill pressure. Picture drawn by Youblob.
고급
Factory process

안내

1

Compact-extrude a film

Feed finely divided PTFE resin from a hopper through a screw extruder to a slot die, usually without added heat. It comes out as a compact film that holds together unsintered, up to 24 in wide.

이 단계의 재료:

PTFE 수지 분말PTFE 수지 분말1 as required

필요한 도구:

플라스틱 압출기플라스틱 압출기
압출 다이압출 다이
2

Sinter and coin the film

Carry the film through a sintering furnace to its fusion (gel) state and coin it in a mill as it goes. It comes out dense, with few pores, 5-8 mils thick. Ours: muffle furnace and calender rolls.

필요한 도구:

머플로머플로
평활 캘린더 롤평활 캘린더 롤
3

Lay the films crosswise and fuse them

Each film is a little stronger lengthwise, so stack several with their lengthwise axes turned by the same angle each time; 45° works well (MacFarland shows five plies). Feed the stack into a final sintering and compacting mill to fuse it into one sheet (over 20 mils thick). Ours: muffle furnace and calender rolls.

필요한 도구:

머플로머플로
평활 캘린더 롤평활 캘린더 롤

재료

1

필요 도구

4

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