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The Ring Head and the Recording Gap
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30. 8월 2026SE
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The Ring Head and the Recording Gap

Poulsen magnetised a steel wire in 1898 by dragging an electromagnet's pole along it. It worked and it was terrible: the field spread out over millimetres, so the shortest mark you could write was millimetres long. Eduard Schueller at AEG patented the fix in 1933 and it is still in every drive built today. Bend the magnetic circuit into a RING, and cut one narrow non-magnetic slot in it. Almost all the flux now stays inside the high-permeability core, because that is the easy path — except at the slot, where it has to jump. The fringing field that bulges out of that slot is intense, and it is confined to roughly the slot's own width. The gap does not conduct the flux; it is the one place the flux is forced out into the world, and that is the entire trick. The same ring reads. A magnetised medium moving past the gap pushes flux through the core, and a coil around the core sees a voltage. So the gap length decides both halves at once: the shortest mark you can write, and the shortest wavelength you can read. When the recorded wavelength equals the gap length, the gap averages over exactly one full cycle and the output goes to zero. Every advance in magnetic storage for the next sixty years is that slot getting narrower — 25 micrometres in the 1930s, 2 in a floppy, half a micrometre in a hard disk, a tenth in thin film. This blueprint is fully buildable: wind a coil on a ferrite core, cut a gap with a shim, and measure both the 6 dB per octave rise and the cliff it falls off.
중급
4 hours

안내

1

Wind the head and cut the gap

Take a ferrite toroid core. Wind 200 turns of 0.2 mm enamelled wire onto it and measure the inductance — expect a few millihenries. Close the magnetic circuit, but not completely: put a shim in ONE joint only. A strip of kitchen foil is about 16 micrometres, a feeler gauge gives you a calibrated choice, and a razor blade is around 100. Clamp it so the two faces are parallel and the shim is the only thing between them. Sand the gap face flat with 600-grit on a sheet of glass so the medium can pass within a hair of it. Spacing costs more than anything else you can get wrong here, and the notebook shows how much.

이 단계의 재료:

Ferrite Toroid CoreFerrite Toroid Core1
Enamelled Copper WireEnamelled Copper Wire10 미터
Aluminium FoilAluminium Foil1

필요한 도구:

Feeler Gauge SetFeeler Gauge Set
Digital Multimeter (Lab Grade)Digital Multimeter (Lab Grade)
Sandpaper AssortmentSandpaper Assortment
Digital Caliper 6-InchDigital Caliper 6-Inch
2

Build the read amplifier

A head winding delivers microvolts, so the first stage sets the noise floor and nothing after it can recover what that stage throws away. Connect the head DIFFERENTIALLY through a twisted pair: the dominant interference is common-mode hum from the motor, and a single-ended input has no defence against it. C_EQ across R_F is the equalisation. Read-back rises 6 dB per octave on its own, so the amplifier is built to fall at the same rate above its corner, flattening the channel. Every drive and every tape deck has some version of this. The differentiator and comparator after it recover DATA rather than audio: a recorded bit is a flux REVERSAL, which shows up as a peak, so differentiating and finding the zero crossing marks each transition. R_HYS is not optional — without hysteresis, noise on a slow crossing produces two pulses where there was one bit.

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이 단계의 재료:

Low-Noise Op-Amp (OPA1612)Low-Noise Op-Amp (OPA1612)1
JFET Op-Amp (TL071)JFET Op-Amp (TL071)1
Resistor Kit (1/4W, E12 Series)Resistor Kit (1/4W, E12 Series)1
Capacitor KitCapacitor Kit1
LM393 Dual Comparator IC (10-Pack)LM393 Dual Comparator IC (10-Pack)1

필요한 도구:

Breadboard - ClassicBreadboard - Classic
Jumper Wire SetJumper Wire Set
Digital OscilloscopeDigital Oscilloscope
Bench Power Supply (30V/5A)Bench Power Supply (30V/5A)
3

Sweep it and find your own gap

Glue a strip of cassette tape around the rim of a turntable platter or a wheel on the motor, and hold the head against it on a sprung arm. Measure the rim speed with the optical tachometer — a few tenths of a metre per second is plenty. Record first: drive the head winding from the function generator through a 1 k resistor, sweeping the frequency, at a level that saturates the medium. Then read back with the amplifier from step 2 and record peak-to-peak amplitude against frequency. The output climbs at 6 dB per octave, flattens, then collapses. The collapse is gap loss and the frequency where it starts tells you the gap length. Cross-check it against the shim you actually used. Then repeat one point with a sheet of paper between head and tape. That single measurement is the most important number in this batch.

이 단계의 재료:

Cassette TapeCassette Tape1

필요한 도구:

Function Generator (10MHz)Function Generator (10MHz)
Digital OscilloscopeDigital Oscilloscope
Digital Tachometer (Optical)Digital Tachometer (Optical)
RC Motor (Brushless)RC Motor (Brushless)
Notebook and PencilNotebook and Pencil
4

Gap loss, spacing loss, and the fit

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필요한 도구:

Desktop ComputerDesktop Computer
5

Compendium: the head stores nothing

THE HEAD STORES NOTHING. A ferrite core stores its bit IN itself; the ring head has the same hysteresis loop and stores nothing at all. It is a transducer. Which is why a head is made of the SOFTEST magnetic material available — low coercivity, lets go instantly — and the medium of the hardest. Same physics, opposite ends. THE GAP IS A SPACER, NOT A HOLE. It is filled with glass or a hard non-magnetic alloy. It has to survive years of contact without the edges rounding over, because a rounded edge is a wider gap and a wider gap is a lower ceiling. IF IT DOES NOT WORK. No output: the gap is in the wrong place, or both joints are shimmed so the flux short-circuits through the second gap. Output that does not rise with frequency: you are reading capacitively, not magnetically — screen the head. Double pulses per transition: not enough comparator hysteresis.

필요한 도구:

Notebook and PencilNotebook and Pencil

재료

9

필요 도구

13

CC0 퍼블릭 도메인

이 블루프린트는 CC0로 공개되었습니다. 어떤 목적으로든 자유롭게 복사, 수정, 배포 및 사용할 수 있습니다.

제품 구매를 통해 메이커를 지원하세요. 판매자가 설정한 메이커 커미션 을 받거나, 이 블루프린트의 새로운 반복을 만들어 연결로 포함시킬 수 있습니다.

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