Making Deer Antler Buttons — Cross-Section Slices with Sewing Holes

Choose a section of the main beam or a thick tine where the diameter matches the button size you want — typically 20-35 mm across. The lower beam produces larger buttons. The natural colour variation in cross-section (dark cortex ring, lighter spongy centre) gives each button a unique appearance.

Clamp the antler in a bench vise with protective jaw pads. Cut slices 4-5 mm thick using a fine-toothed hacksaw (32 TPI for the smoothest cut). Saw slowly and let the blade do the work — forcing it produces angled cuts. Mark each cut line with a pencil to keep slices uniform. One 15 cm beam section yields 20-25 buttons.

Lay sandpaper (120 grit) flat on a hard surface and sand each button face by rubbing it in small circles. This flattens the hacksaw marks and ensures both faces are parallel. Progress through 220, then 400 grit. The cortex ring becomes glossy and the spongy centre takes on a creamy texture.

Mark two or four holes evenly spaced, 3-4 mm from the centre. Clamp the slice flat on a scrap board and drill through with a 1.5-2 mm bit at low speed. The slice is thin and can crack if forced, so use light pressure and let the bit cut at its own pace.

Rub a thin coat of melted beeswax over each button and buff with a soft cloth. This seals the porous spongy centre and adds a subtle sheen. Buttons sewn onto garments need no re-finishing — body oils keep them conditioned naturally over time.