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Aluminium Electrolytic Capacitors: Wound, Soaked and Sealed
Ed

Dicipta oleh

Ed

11. Oktober 2026FI
18
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Aluminium Electrolytic Capacitors: Wound, Soaked and Sealed

An aluminium electrolytic capacitor is two aluminium foils wound up with a paper spacer between them. The anode foil is etched rough to multiply its surface and then "formed": a voltage in an electrolytic bath grows an insulating oxide layer whose thickness follows the forming voltage, and that oxide is the dielectric. The liquid electrolyte soaked into the paper, commonly ethylene glycol with boric acid, is the real cathode; the second foil only connects to it. The foils and paper are cut to width, wound with their terminals welded on, soaked with electrolyte under vacuum, put in an aluminium can, sealed with a rubber disc by curling the can's edge, sleeved, and finally run at rated voltage in heat to heal any oxide damaged by cutting and winding.
Lanjutan
Factory process

Arahan

1

Cut the foils and paper

Cut the etched and formed anode foil, the spacer paper and the cathode foil from their mother rolls to width.

Bahan untuk langkah ini:

Kerajang anod tergores dan terbentukKerajang anod tergores dan terbentuk1 as required
Kerajang AluminiumKerajang Aluminium1 as required
Kertas pemisah kapasitorKertas pemisah kapasitor1 as required
2

Wind

Weld on the terminals, wind the foils with the paper between them, and cut the winding to length.

Alatan diperlukan:

Mesin penggulung kapasitorMesin penggulung kapasitor
3

Impregnate

Soak the winding with electrolyte under vacuum.

Bahan untuk langkah ini:

Etilena glikolEtilena glikol1 as required
Asid borikAsid borik1 as required

Alatan diperlukan:

Kebuk pengisitepuan vakumKebuk pengisitepuan vakum
4

Case and seal

Put the winding in the aluminium can, fit the rubber sealing disc and curl the can's edge to seal it; add the insulating sleeve.

Bahan untuk langkah ini:

Tin aluminium kapasitorTin aluminium kapasitor1 keping
Cakera getah pengedapCakera getah pengedap1 keping
Tiub pengecut habaTiub pengecut haba1 keping
5

Post-form and test

Apply rated voltage at high temperature to heal the oxide, then measure capacitance, leakage current and impedance.

Alatan diperlukan:

Rak pembentukan semula suhu tinggiRak pembentukan semula suhu tinggi

Bahan

8

Alatan Diperlukan

3

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