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Fireclay Firebricks
Clay

Dicipta oleh

Clay

11. Oktober 2026DK
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Fireclay Firebricks

Firebricks line kilns, forges and furnaces because they stand heat that would slump or crack ordinary brick. They are refractory fireclay bound round a large share of grog. Potters' guides give about 20–40 % grog for general kiln bricks and up to 60–80 % for the hottest parts such as fireboxes; the bonding clay should be a little less refractory than the grog. Factory firebricks are fired at about 1,100–1,400 °C. Make test bricks first, fire them, and check them for cracks before making a whole batch.
Pertengahan
A day, plus weeks drying and a firing

Arahan

1

Choose the mix

For general kiln walls weigh about 70 parts fireclay to 30 parts coarse grog; for a firebox about 30 to 70. Write the mix on a label.

Alatan diperlukan:

PenimbangPenimbang
2

Mix

Mix the dry fireclay and grog in the trough, then add water a little at a time and tread or turn it until it is stiff and holds together.

Bahan untuk langkah ini:

Tanah Liat Tahan ApiTanah Liat Tahan Api14 kg
Grog (tembikar terbakar yang dikisar)Grog (tembikar terbakar yang dikisar)6 kg
AirAir3 liter

Alatan diperlukan:

Palung pengadunPalung pengadun
PenyodokPenyodok
Topeng HabukTopeng Habuk
3

Mould

Dust the wet brick mould with sand, throw a lump in hard so it fills the corners, strike off the top with the straightedge and tip the brick out onto a board.

Bahan untuk langkah ini:

PasirPasir1 kg

Alatan diperlukan:

Acuan bata kayuAcuan bata kayu
Pembaris lurusPembaris lurus
4

Dry slowly

Dry the bricks on pallets under cover, out of sun and wind, for several weeks, turning them now and then. They must be dry right through before firing.

Alatan diperlukan:

Palet kayuPalet kayu
Kanvas kalis airKanvas kalis air
5

Fire

Stack them with gaps in the kiln and fire them slowly at first, then as hot as the kiln will safely go. Note the top temperature on the pyrometer.

Alatan diperlukan:

TanurTanur
PirometerPirometer
Perkakas dalam tanur seramikPerkakas dalam tanur seramik
6

Check them

When cold, tap each brick: a clear ring means it is sound, a dull thud means a crack. Measure the shrinkage for the next batch.

Alatan diperlukan:

Pita UkurPita Ukur
7

Troubleshooting

Firebrick troubleshooting.

Flow

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Bahan

4

Alatan Diperlukan

12

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