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Potentiometer: Mallory Volume Control on a Tung-Oil Paper Ring
Ed

Dicipta oleh

Ed

21. Oktober 2026FI
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Potentiometer: Mallory Volume Control on a Tung-Oil Paper Ring

A 1930s radio volume control from Mallory's patent (US 2,144,925, 1939). A carbon ring sits on a base of two resin-fibre discs. A spring arm on the shaft wipes the ring with one contact and a centre metal ring with its fingers, so turning the knob changes the resistance between the centre lug and either end lug. The patent gives no sizes; the parts are named by what they do. The picture: the patent's drawing (Figs. 1 and 2).
Pertengahan
2 hours

Arahan

1

Clamp the two base discs on the bushing

Stack two discs of resin-impregnated fibre. A metal bushing through their centres clamps them together, with a metal disc clamped against the back of the rear disc. Ours: close the bushing with a hammer and rivet set.

Bahan untuk langkah ini:

Cakera Gentian Diresapi ResinCakera Gentian Diresapi Resin2 keping
Bush LogamBush Logam1 keping
Cakera Sokongan LogamCakera Sokongan Logam1 keping

Alatan diperlukan:

Tukul rivetTukul rivet
Set rivetSet rivet
2

Fit the centre contact ring

Lay the metal contact ring, with its own terminal lug, on the face of the front disc, centred. An eyelet (or rivet) through the lug holds it. Ours: set with a rivet set and hammer.

Bahan untuk langkah ini:

Cincin Sesentuh dengan Lug TerminalCincin Sesentuh dengan Lug Terminal1 keping
EyeletEyelet1 keping

Alatan diperlukan:

Tukul rivetTukul rivet
Set rivetSet rivet
3

Bolt on the resistance ring

Lay the carbon resistance ring on the front disc, round the contact ring. Two terminal bolts pass through the ring's silver-painted ends and the disc; each holds a terminal lug under the disc. The bolts clamp the ring and connect its ends.

Bahan untuk langkah ini:

Elemen Rintangan KarbonElemen Rintangan Karbon1 keping
Bolt TerminalBolt Terminal2 keping
Lug TerminalLug Terminal2 keping

Alatan diperlukan:

Playar muncung tirusPlayar muncung tirus
4

Fit shaft and spring contact arm

Put the shaft through the bushing. On its front end fix the spring contact arm over a small piece of sheet insulation: upset the shaft end to hold the insulation, and clamp arm and insulation together with a rivet pin. The arm's contactor rides on the carbon track, its fingers on the contact ring.

Bahan untuk langkah ini:

Aci KawalanAci Kawalan1 keping
Lengan Sesentuh PegasLengan Sesentuh Pegas1 keping
Kepingan PenebatKepingan Penebat1 keping
Pin RivetPin Rivet1 keping

Alatan diperlukan:

Tukul rivetTukul rivet
Set rivetSet rivet
5

Clip washer and cover

Snap a clip washer into the groove in the shaft behind the bushing. It stops the shaft sliding and keeps the arm and fingers pressed on their rings. Fix the metal cover cap over the parts by bending its ears onto the discs.

Bahan untuk langkah ini:

Pencuci KlipPencuci Klip1 keping
Penutup logam bertelingaPenutup logam bertelinga1 keping

Alatan diperlukan:

Playar muncung tirusPlayar muncung tirus
Playar Muncung RataPlayar Muncung Rata

Bahan

14

Alatan Diperlukan

4

CC0 Domain Awam

Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.

Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.

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