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Rotary-Dasher Box Churn: Float Boards on Crossed Arms in a Curved Box
Martin

Dicipta oleh

Martin

6. Oktober 2026NO
37
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Rotary-Dasher Box Churn: Float Boards on Crossed Arms in a Curved Box

An up-and-down dash churn is slow, tiring work. Rufus Porter of Billerica, Massachusetts, received US 735, dated 10 May 1838, for a churn: a box eighteen inches long with a bottom curved from end to end; a wooden shaft running between a hollow cone and a pointed centre screw; two parallel pairs of rods through the shaft at right angles, carrying float boards parallel with the shaft — "what is termed the rotary dasher" — turned by a crank whose twisted tenon is pressed into the shaft and comes out when the occasion requires. This rung compares his churn's sweep with a tabletop one, then prints the dasher, builds the box, and makes butter.
Pertengahan
About 5 hours, plus printing

Arahan

1

Butter yield and sweep

Memuatkan buku nota Jupyter…
2

A board pushed through liquid before it

The embedded blueprint drives a boat with a flat paddle. Porter's float boards push through cream the same way, turning on a shaft.
3

Read US 735

"Four round bars or rods, sixteen inches long and one inch in diameter, pass through the shaft; two of these rods are parallel, and about five inches apart, each being one inch from one end of the shaft. The other two are parallel to each other, but at right angles with the first pair, and three inches apart; the four bars thus constituting eight arms."
4

Print the dasher

Print the rotary dasher: core, two parallel pairs of arms at right angles, and four float boards (/uploads/blueprints/rotary-dasher-box-churn-dasher.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Bahan untuk langkah ini:

Filamen PETGFilamen PETG1 keping

Alatan diperlukan:

Pencetak 3D filamen (FDM)Pencetak 3D filamen (FDM)
5

Use a box with a curved bottom

Take a food-safe storage box about 150 × 100 mm and 150 mm deep. Drill both ends on the dasher's axis, 85 mm up. Bed a plywood strip curved from end to end in its floor with silicone, as his curved bottom.

Bahan untuk langkah ini:

Bekas simpanan HDPEBekas simpanan HDPE1 keping
Kepingan papan lapisKepingan papan lapis1 keping
Pengedap SilikonPengedap Silikon1 keping

Alatan diperlukan:

Gergaji LengkungGergaji Lengkung
Gerudi Tanpa WayarGerudi Tanpa Wayar
Set Mata GerudiSet Mata Gerudi
6

Cone, centre screw and crank

File an M5 screw to a point and run it through one end as the centre screw into the dasher's end hole. Through the other end pass a 5 mm rod into the dasher's seat as the hollow-cone bearing, bent outside into a crank.

Bahan untuk langkah ini:

Skru mesinSkru mesin1 keping
Nat HeksagonNat Heksagon1 keping
Bar Bulat Keluli LembutBar Bulat Keluli Lembut1 keping

Alatan diperlukan:

Kikir (Kikir Tangan)Kikir (Kikir Tangan)
Ragum BangkuRagum Bangku
Sepana boleh larasSepana boleh laras
7

The patent drawing

US 735 drawing sheet, public domain (expired patent).
Langkah 7 - Image 1
8

Make butter

Let 500 ml of heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour it into the box, close the lid, and crank steadily; time until the butter comes. Pour off the buttermilk, add cold water, churn a few turns and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Langkah 8 - Image 1

Bahan untuk langkah ini:

Krim pekatKrim pekat500 ml
Garam Laut KasarGaram Laut Kasar1 keping
AirAir1 keping

Alatan diperlukan:

Termometer prob kekalTermometer prob kekal
Jam RandikJam Randik
Penimbang Dapur DigitalPenimbang Dapur Digital
Mangkuk adun keluli tahan karat (besar)Mangkuk adun keluli tahan karat (besar)
9

A dasher that sticks, a box that leaks

Rotary-dasher box churn troubleshooting.

Flow

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10

History and honest limits

**Rufus Porter** of Billerica, Massachusetts, received US 735, dated 10 May 1838. His box is eighteen inches long, ten wide and eighteen deep, of boards three-quarters of an inch thick; the bottom, three-eighths thick, is curved so its centre is three inches lower than its ends; a lid with ventilation apertures fits a rabbet; the float boards are eight inches long and three wide. He gave the dimensions of every part. **Honest limits.** A storage box and a printed dasher at tabletop scale stand in for his. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Bahan

10

Alatan Diperlukan

11

CC0 Domain Awam

Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.

Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.

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