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Strain-Gauge Load Cell with Floating Piston: Ruge, 1949
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12. Oktober 2026DK
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Strain-Gauge Load Cell with Floating Piston: Ruge, 1949

Arthur C. Ruge of Cambridge, Massachusetts, one of the two inventors of the bonded wire strain gauge, patented this load weighing cell in 1949, US 2,472,047 (filed 1946). Tanks, bins and scales rest on such cells so the weight of their contents can be read at any time. A floating piston, held in a heavy shell by two diaphragms, passes the load straight down onto a column carrying bonded strain gauges, so tilted, off-centre and twisting loads barely affect the reading. The gauges' change of resistance can be read on a Wheatstone bridge.
Lanjutan
Workshop process

Arahan

1

Base and shell

Weld a rigid, preferably cylindrical shell to a relatively heavy base, or secure it some other way.

Bahan untuk langkah ini:

Tapak dan Cangkerang Silinder Sel BebanTapak dan Cangkerang Silinder Sel Beban1 keping

Alatan diperlukan:

Mesin kimpalan arkaMesin kimpalan arka
2

Load column and gauges

Screw the lower end of the load-sensitive column rigidly to the base; round its upper end to a half-sphere. Bond wire strain gauges to its surface at several points around it, so bending cancels out, and mount gauges of the same type crosswise for temperature compensation. The column may be round, but square, solid or hollow, makes the gauges easier to apply. Its capacity is set by its cross-section and the stiffness of its material.

Bahan untuk langkah ini:

Tiang Peka BebanTiang Peka Beban1 keping
Tolok Terikan Dawai TerlekatTolok Terikan Dawai Terlekat1 set

Alatan diperlukan:

Set pemutar skruSet pemutar skru
3

Floating piston

Bore the piston so the column reaches up inside it and its rounded end bears on the end of the bore. Centre the piston in the shell with two annular diaphragms, upper and lower, welded or brazed to piston and shell: widely spaced, they let it move freely up and down but resist side loads and off-centre loads.

Bahan untuk langkah ini:

Omboh Beban TerapungOmboh Beban Terapung1 keping
Diafragma Pemandu AnulusDiafragma Pemandu Anulus2 keping

Alatan diperlukan:

Mesin Pelarik LogamMesin Pelarik Logam
Mesin kimpalan arkaMesin kimpalan arka
4

Overload ring and leads

Set a safety ring under the piston with a small clearance: past a safe load, the piston lands on it and the excess goes straight to the base. Bring the gauge leads down through a hole in the ring and out through the lower diaphragm to an external cable. The gauges may be wired as a Wheatstone bridge. The cell can be sealed all round by brazing, or potted.

Bahan untuk langkah ini:

Cincin Keselamatan Lebihan BebanCincin Keselamatan Lebihan Beban1 keping
Kabel berbilang terasKabel berbilang teras1 keping
Dawai PateriDawai Pateri1 as required

Alatan diperlukan:

Besi Pateri ElektrikBesi Pateri Elektrik
Playar pelucut wayarPlayar pelucut wayar
5

Zero check

To read the zero without moving the tank, seat a fixed ball race on top of the shell and a turning race above it, with balls between on a slightly inclined cam surface and a second row of balls under the loaded surface. Turning the upper race with a bar or spanner lifts the load a few thousandths of an inch off the piston; read the bridge, then turn it back.

Bahan untuk langkah ini:

Pasangan Laluan Bebola SesondolPasangan Laluan Bebola Sesondol1 keping
Galas bebola keluli (set)Galas bebola keluli (set)1 set

Alatan diperlukan:

Sepana boleh larasSepana boleh laras

Bahan

10

Alatan Diperlukan

6

Blueprint berkaitan

Blueprint ini berkongsi pengetahuan — teknik, bahan atau prinsip

CC0 Domain Awam

Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.

Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.

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