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Two-Frame Percussion Dasher Churn: The Upper Frame Strikes the Lower at Every Down Stroke
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Dicipta oleh

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7. Oktober 2026SE
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Two-Frame Percussion Dasher Churn: The Upper Frame Strikes the Lower at Every Down Stroke

W. H. Burnham and B. Hibbard of Cortland, New York, received US 15,412, dated 29 July 1856, for a dasher of two slatted frames loosely joined: at each down stroke the lower frame meets the bottom and the upper frame is "driven violently in the contact with the lower frame," forcing the cream up between the bars in thin sheets. This rung prints the two frames, key and wedge, builds the churn and lever, and makes butter.
Pertengahan
About 4 hours, plus printing

Arahan

1

The slack between the frames

Memuatkan buku nota Jupyter…
2

Slats that close on the cream before it

Clement folds a slatted box; Burnham and Hibbard strike one frame on another.
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Read US 15,412

"Then when the dasher is forced downward, the lower frame of the dasher will be first arrested by the bottom of the box, which will cause the upper frame of the dasher to be driven violently in the contact with the lower frame thereof and by so doing, will cause the cream which is carried down before it, to be driven with percussive force into the spaces between the bars of the lower frame and thence up in thin sheets."
4

Print the parts

Print the upper frame (/uploads/blueprints/two-frame-percussion-dasher-churn-upper-frame.stl), the lower frame (/uploads/blueprints/two-frame-percussion-dasher-churn-lower-frame.stl) and the key and wedge (/uploads/blueprints/two-frame-percussion-dasher-churn-key-and-wedge.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Bahan untuk langkah ini:

Filamen PETGFilamen PETG1 keping

Alatan diperlukan:

Pencetak 3D filamen (FDM)Pencetak 3D filamen (FDM)
5

The dasher

Glue a 12 mm square hardwood handle into the lower frame and two 6 × 12 mm laths into the upper frame's sockets. Cut a slot 40 mm long down both laths. Set the handle between the laths and push the key through a hole in the handle and through the slots.

Bahan untuk langkah ini:

Pasak kayu kerasPasak kayu keras1 keping
Gam KayuGam Kayu1 keping

Alatan diperlukan:

Gergaji TanganGergaji Tangan
Gerudi Tanpa WayarGerudi Tanpa Wayar
Set Mata GerudiSet Mata Gerudi
6

Box and lever

Use a rectangular food-grade container about 210 by 150 mm on a pine platform. Hinge a pine upright at one end of the platform and pin a pine lever to its top; pin the two laths to the lever above the box.

Bahan untuk langkah ini:

Bekas simpanan gred makananBekas simpanan gred makanan1 keping
Papan painPapan pain1 keping
Bar Bulat Keluli LembutBar Bulat Keluli Lembut1 keping
Skru kayu #8 x 1"Skru kayu #8 x 1"1 keping

Alatan diperlukan:

Gergaji TanganGergaji Tangan
Gerudi Tanpa WayarGerudi Tanpa Wayar
Set pemutar skruSet pemutar skru
7

The build in 3D

FreeCAD model of this build: the box cut away to show the two slatted frames, the double handles and key, and the lever on its oscillating upright.
Fail Reka BentukBLENDCC0 - Free
8

Churn, then gather

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Work the lever steadily; time until the butter comes. Push the wedge into the slots above the handle to hold the frames apart, and work on slowly to gather the butter. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Langkah 8 - Image 1

Bahan untuk langkah ini:

Krim pekatKrim pekat2000 ml
Garam Laut KasarGaram Laut Kasar1 keping
AirAir1 keping

Alatan diperlukan:

Termometer prob kekalTermometer prob kekal
Jam RandikJam Randik
Penimbang Dapur DigitalPenimbang Dapur Digital
Mangkuk adun keluli tahan karat (besar)Mangkuk adun keluli tahan karat (besar)
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Troubleshooting

Two-frame dasher troubleshooting.

Flow

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History and honest limits

**W. H. Burnham and B. Hibbard** of Cortland village, Cortland County, New York, US 15,412, 29 July 1856, signed 5 June 1856; the drawing reads "Reciprocating Churn." They claimed the dasher of two independent frames combined with each other and the lever. A container, pine and printed parts stand in for theirs. FDM prints hold food in their layer lines, so wash well and replace when worn.

Bahan

10

Alatan Diperlukan

9

Fail reka bentuk

1

CC0 Domain Awam

Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.

Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.

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