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Aluminium Electrolytic Capacitors: Wound, Soaked and Sealed
Ed

Ṣẹ́dá nipasẹ̀

Ed

11. Oṣù Kẹwà 2026FI
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Aluminium Electrolytic Capacitors: Wound, Soaked and Sealed

An aluminium electrolytic capacitor is two aluminium foils wound up with a paper spacer between them. The anode foil is etched rough to multiply its surface and then "formed": a voltage in an electrolytic bath grows an insulating oxide layer whose thickness follows the forming voltage, and that oxide is the dielectric. The liquid electrolyte soaked into the paper, commonly ethylene glycol with boric acid, is the real cathode; the second foil only connects to it. The foils and paper are cut to width, wound with their terminals welded on, soaked with electrolyte under vacuum, put in an aluminium can, sealed with a rubber disc by curling the can's edge, sleeved, and finally run at rated voltage in heat to heal any oxide damaged by cutting and winding.
Ilọsíwájú
Factory process

Ìlànà

1

Cut the foils and paper

Cut the etched and formed anode foil, the spacer paper and the cathode foil from their mother rolls to width.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Fọ́ìlì anode tí a gbẹ́ tí a sì ṣẹ̀dáFọ́ìlì anode tí a gbẹ́ tí a sì ṣẹ̀dá1 as required
Bébà Alumíníọ̀mùBébà Alumíníọ̀mù1 as required
Bébà ìyàsọ́tọ̀ capacitorBébà ìyàsọ́tọ̀ capacitor1 as required
2

Wind

Weld on the terminals, wind the foils with the paper between them, and cut the winding to length.

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ ìká capacitorẸ̀rọ ìká capacitor
3

Impregnate

Soak the winding with electrolyte under vacuum.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ethylene glycolEthylene glycol1 as required
Acid boricAcid boric1 as required

Àwọn irinṣẹ́ tí a nílò:

Yàrá ìrinmọ́ òfo-afẹ́fẹ́Yàrá ìrinmọ́ òfo-afẹ́fẹ́
4

Case and seal

Put the winding in the aluminium can, fit the rubber sealing disc and curl the can's edge to seal it; add the insulating sleeve.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Agolo aluminiọ̀mù capacitorAgolo aluminiọ̀mù capacitor1 ẹyọ
Àwo rọ́bà ìdíÀwo rọ́bà ìdí1 ẹyọ
Tube tí ń hó pẹ̀lú ooruTube tí ń hó pẹ̀lú ooru1 ẹyọ
5

Post-form and test

Apply rated voltage at high temperature to heal the oxide, then measure capacitance, leakage current and impedance.

Àwọn irinṣẹ́ tí a nílò:

Àpótí ìtúnṣẹ̀dá ní ooru gígaÀpótí ìtúnṣẹ̀dá ní ooru gíga

Àwọn ohun-èlò

8

Àwọn irinṣẹ́ tó nílò

3

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