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Roller-and-Float Gathering Churn: Floats That Fold Onto Rollers to Press the Butter
Woody

Ṣẹ́dá nipasẹ̀

Woody

6. Oṣù Kẹwà 2026NO
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Roller-and-Float Gathering Churn: Floats That Fold Onto Rollers to Press the Butter

Dutcher wanted the whole process — churning, gathering and working the butter — done "without removing it from the churn." Davis Dutcher of Springfield, New York, received US 8,143, dated 10 June 1851 (antedated 15 February 1851), for a churn with a curved-bottom box and a dasher whose stationary arms carry eight-sided rollers, braced by angular strips, and whose swinging arms carry floats. Churning, the floats stand out against shoulders; reversed, "the floats will fall back, by the resistance of the cream, upon the rollers, presenting a curved surface for directing the particles of butter toward the rollers," which press and roll it against the churn's sides. This rung works out the pressing gap, then prints the arms, rollers and floats, assembles the dasher in a box, and makes and works butter.
Àárín
About 4 hours, plus printing

Ìlànà

1

The pressing gap

Ń ṣí ìwé Jupyter…
2

Floats that change with the direction before it

The embedded blueprint closes hinged floats into a curve to gather the butter. Dutcher adds rollers that press it against the churn's sides.
3

Read US 8,143

"This operation is continued until the butter is gathered, when the milk may be drawn off at the bottom of the churn, by a faucet, pin or otherwise, and water may be added, and the butter washed, cleaned of the milk, and pressed, and rolled ready for use, thus performing the whole process of churning, gathering and working the butter without removing it from the churn."
4

Print the parts

Print two stationary arms (/uploads/blueprints/roller-and-float-gathering-churn-arm.stl), two eight-sided rollers (/uploads/blueprints/roller-and-float-gathering-churn-roller.stl), two floats with their shoulders (/uploads/blueprints/roller-and-float-gathering-churn-float.stl) and the crank arm (/uploads/blueprints/roller-and-float-gathering-churn-crank-arm.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Okùn PETGOkùn PETG1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ ìtẹ̀ 3D oníwàyà (FDM)Ẹ̀rọ ìtẹ̀ 3D oníwàyà (FDM)
5

Assemble the dasher

Slide the arms onto a 10 mm square hardwood shaft 150 mm apart, set a roller's journals into each pair of end holes, and screw two pine strips edgewise between the arms as his angular braces. Hang each float on a 3 mm stainless rod through the arms' pin holes so it swings out to its shoulder one way and folds onto the roller the other.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àwọn dowel igi líleÀwọn dowel igi líle1 ẹyọ
Pákó igi pinePákó igi pine1 ẹyọ
Ọ̀pá Róbótó Irin Rírọ̀Ọ̀pá Róbótó Irin Rírọ̀1 ẹyọ
Ìsúrù igi #8 x 1"Ìsúrù igi #8 x 1"1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ayùn Ọwọ́Ayùn Ọwọ́
Ayùn IrinAyùn Irin
Ìṣù àwọn ohun ìyí skurúÌṣù àwọn ohun ìyí skurú
6

The box

Use a food-safe box about 230 × 190 × 200 mm with a curved liner of 0.5 mm stainless sheet bent to the rollers' circle plus a few millimetres, seated in silicone. Drill the ends on the axis, pass the shaft through with leather washers, glue on the crank arm and handle, and fit a plug low in one end to draw off the milk.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àgọ́ ìtọ́jú ti ìpele oúnjẹÀgọ́ ìtọ́jú ti ìpele oúnjẹ1 ẹyọ
Àwo irin tí kò ń yá - 304Àwo irin tí kò ń yá - 3041 ẹyọ
Ìdílẹ̀ SilikoniÌdílẹ̀ Silikoni1 ẹyọ
Tẹ́ẹ́rẹ́ awọTẹ́ẹ́rẹ́ awọ1 ẹyọ
Ìdìpọ̀ IgiÌdìpọ̀ Igi1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ìlàǹkàn irinÌlàǹkàn irin
Ohun èlò ìmúkúrò èèpoOhun èlò ìmúkúrò èèpo
Òòlù rọ́bàÒòlù rọ́bà
Ẹ̀rọ Ìlùkòkò AláìlókùnẸ̀rọ Ìlùkòkò Aláìlókùn
Àkójọ Orí ÌlùkòkòÀkójọ Orí Ìlùkòkò
7

The patent drawing

US 8,143 drawing sheet, public domain (expired patent).
Ìgbésẹ̀ 7 - Image 1
8

Churn, then reverse to press and roll

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank forward, floats out; time until the butter comes. Reverse the crank so the floats fold onto the rollers and the butter is pressed and rolled against the bottom. Draw off the buttermilk at the plug, add cold water and crank again until it runs clear; work in a pinch of salt the same way and weigh the butter.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ọ̀rá wàrà tó nípọnỌ̀rá wàrà tó nípọn1500 ml
Iyọ̀ Òkun RúkèrúdòIyọ̀ Òkun Rúkèrúdò1 ẹyọ
OmiOmi1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ ìwọ̀n ooru oníhun tí ó dúró sí inúẸ̀rọ ìwọ̀n ooru oníhun tí ó dúró sí inú
Aago ÌdúróAago Ìdúró
Òṣùwọ̀n Díjítà Ilé ÌdánáÒṣùwọ̀n Díjítà Ilé Ìdáná
Àwo ìdàpọ̀ ńlá ti irin tí kò ń yáÀwo ìdàpọ̀ ńlá ti irin tí kò ń yá
9

Floats that won't fold, butter that won't roll

Roller-and-float gathering churn troubleshooting.

Flow

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10

History and honest limits

**Davis Dutcher** of Springfield, Otsego County, New York, received US 8,143, dated 10 June 1851, antedated 15 February 1851. His crank's spindle fitted a square hole in the dasher's arm and was held by a latch in a groove, so it came out for cleaning; iron rods outside the box gave it strength. He claimed the arms with their rollers and the swinging arms with their floats, kept in place in churning and in gathering by the resistance of the cream. **Honest limits.** A food-safe box with a stainless liner and printed parts stand in for his curved wooden box. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Àwọn ohun-èlò

13

Àwọn irinṣẹ́ tó nílò

13

Ìtọ́nisọ́nà yìí ń ṣe

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