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Pass-Through Barrel Churn: A Twisted-Wing Dasher That Comes Out Whole Through a Hatch
Woody

Nilikha ni

Woody

6. Oktubre 2026NO
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Pass-Through Barrel Churn: A Twisted-Wing Dasher That Comes Out Whole Through a Hatch

Spain set out to keep "the cream when it becomes thick, from revolving with the dasher," and to get the whole dasher out through a small hatch for cleaning. Edward Spain of Philadelphia, Pennsylvania, received US 5,585, dated 16 May 1848, for a barrel churn whose dasher has four beating wings, each broader at one end than the other, joined to a long and a short bar crossed at each end, the long arms at one end opposite the short arms at the other. It runs on a pivot in a bearing box at one end; the crank's axle screws into a nut at the other; unscrewed, the dasher is lifted onto its pivot end and passed out "diagonally into the square aperture in the barrel." This rung looks at the wings' geometry, then prints the dasher, bearing box and hatch, fits them to a container laid on its side, and makes butter.
Katamtaman
About 4 hours, plus printing

Mga Tagubilin

1

The wings' geometry

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2

Oblique wings on a crank before it

The embedded blueprint sets four wings at 30° to the axle on a cross. Spain twists his wings from a long arm at one end to a short arm at the other.
3

Read US 5,585

"The dasher is removed from the churn by unscrewing the operating axle from the same, and elevating the dasher on to its pivot end by passing the broad ends of the beating wings at its opposite end, diagonally into the square aperture in the barrel; when it can readily be lifted out."
4

Print the parts

Print the dasher standing on one end (/uploads/blueprints/pass-through-barrel-churn-dasher.stl), with supports, and press an M10 nut into the socket at its crank end. Print the bearing box (/uploads/blueprints/pass-through-barrel-churn-bearing-box.stl), the hatch frame (/uploads/blueprints/pass-through-barrel-churn-hatch-frame.stl) and the cover with its vent tube (/uploads/blueprints/pass-through-barrel-churn-hatch-cover.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Mga materyales para sa hakbang na ito:

PETG filamentPETG filament1 piraso
Tuerkang HeksagonalTuerkang Heksagonal1 piraso

Mga kailangang kasangkapan:

Limbagang 3D na FDMLimbagang 3D na FDM
Llaveng inglesLlaveng ingles
5

The barrel

Lay a round food-grade container about 170 mm across on its side. Cut a 66 mm square hatch in its side near one end and set the hatch frame in it with silicone. Screw the bearing box inside the far end on the axis, and drill the near end on the axis for the axle. Stand it on two pine cradles.

Mga materyales para sa hakbang na ito:

Sisidlan ng imbakan na antas pagkainSisidlan ng imbakan na antas pagkain1 piraso
Silicone SealantSilicone Sealant1 piraso
Tablang pinoTablang pino1 piraso
Turnilyong pangkahoy #8 x 1"Turnilyong pangkahoy #8 x 1"1 piraso

Mga kailangang kasangkapan:

Lagaring PangkurbaLagaring Pangkurba
Walang-Kableng BarenaWalang-Kableng Barena
Hanay ng Talim ng BarenaHanay ng Talim ng Barena
Lagaring PangkamayLagaring Pangkamay
Set ng mga distornilyadorSet ng mga distornilyador
6

Dasher and crank

Pass the dasher in through the hatch, pivot end first, and seat its pivot in the bearing box. Cut a length of M10 threaded rod, pass it through the near end and screw it into the dasher's nut. Bend or fix a crank handle on its outer end.

Mga materyales para sa hakbang na ito:

Baras na may sinulidBaras na may sinulid1 piraso
Tuerkang HeksagonalTuerkang Heksagonal1 piraso
Mga tarugong matigas na kahoyMga tarugong matigas na kahoy1 piraso

Mga kailangang kasangkapan:

Lagaring Pang-metalLagaring Pang-metal
Llaveng inglesLlaveng ingles
Papel de LihaPapel de Liha
7

The build in 3D

FreeCAD model of this build, not of the patent: the barrel cut away to show the dasher of four tapering wings between a long-and-short cross at each end, the bearing box, the axle and crank, the hatch frame and its cover with the vent tube, and the cradles.
File ng DisenyoBLENDCC0 - Free
8

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1 litre through the hatch and fit the cover. Turn the crank steadily and time until the butter comes. Unscrew the axle and lift the dasher out through the hatch. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Hakbang 8 - Image 1

Mga materyales para sa hakbang na ito:

Makapal na kremaMakapal na krema1000 ml
Magaspang na Asin sa DagatMagaspang na Asin sa Dagat1 piraso
TubigTubig1 piraso

Mga kailangang kasangkapan:

Termometro na naiiwang nakatusokTermometro na naiiwang nakatusok
Panukat ng OrasPanukat ng Oras
Digital na Timbangang PangkusinaDigital na Timbangang Pangkusina
Malaking mangkok na panghalo na asero na hindi kinakalawangMalaking mangkok na panghalo na asero na hindi kinakalawang
9

A dasher that will not come out, an axle that slips

Pass-through barrel churn troubleshooting.

Flow

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10

History and honest limits

**Edward Spain** of Philadelphia received US 5,585, dated 16 May 1848. A sheet-metal lining, its upper edge stiffened by a strong wire, supported the aperture so "the perfect contour of the churn about the aperture, is preserved"; a tube through the cover let "the gas" escape and fresh air enter. He claimed the form of the dasher, which gives the cream a compound reciprocating and rotary motion and lets a large dasher pass whole through a small square aperture. **Honest limits.** A food-grade container and printed parts stand in for his staved barrel and wooden dasher. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Mga Materyales

11

Mga Kinakailangang Kasangkapan

13

Mga design file

1

Ang blueprint na ito ay gumagawa ng

CC0 Pampublikong Domain

Ang blueprint na ito ay inilabas sa ilalim ng CC0. Malaya kang kumopya, magbago, mamahagi, at gumamit nang walang pahintulot.

Suportahan ang Maker sa pamamagitan ng pagbili ng mga produkto sa kanilang Blueprint Komisyon ng Maker itinakda ng mga Vendor, o lumikha ng bagong bersyon ng Blueprint na ito at isama bilang koneksyon sa iyong Blueprint upang ibahagi ang kita.

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