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Roller-and-Float Gathering Churn: Floats That Fold Onto Rollers to Press the Butter
Woody

Nilikha ni

Woody

6. Oktubre 2026NO
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Roller-and-Float Gathering Churn: Floats That Fold Onto Rollers to Press the Butter

Dutcher wanted the whole process — churning, gathering and working the butter — done "without removing it from the churn." Davis Dutcher of Springfield, New York, received US 8,143, dated 10 June 1851 (antedated 15 February 1851), for a churn with a curved-bottom box and a dasher whose stationary arms carry eight-sided rollers, braced by angular strips, and whose swinging arms carry floats. Churning, the floats stand out against shoulders; reversed, "the floats will fall back, by the resistance of the cream, upon the rollers, presenting a curved surface for directing the particles of butter toward the rollers," which press and roll it against the churn's sides. This rung works out the pressing gap, then prints the arms, rollers and floats, assembles the dasher in a box, and makes and works butter.
Katamtaman
About 4 hours, plus printing

Mga Tagubilin

1

The pressing gap

Naglo-load ng Jupyter notebook…
2

Floats that change with the direction before it

The embedded blueprint closes hinged floats into a curve to gather the butter. Dutcher adds rollers that press it against the churn's sides.
3

Read US 8,143

"This operation is continued until the butter is gathered, when the milk may be drawn off at the bottom of the churn, by a faucet, pin or otherwise, and water may be added, and the butter washed, cleaned of the milk, and pressed, and rolled ready for use, thus performing the whole process of churning, gathering and working the butter without removing it from the churn."
4

Print the parts

Print two stationary arms (/uploads/blueprints/roller-and-float-gathering-churn-arm.stl), two eight-sided rollers (/uploads/blueprints/roller-and-float-gathering-churn-roller.stl), two floats with their shoulders (/uploads/blueprints/roller-and-float-gathering-churn-float.stl) and the crank arm (/uploads/blueprints/roller-and-float-gathering-churn-crank-arm.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Mga materyales para sa hakbang na ito:

PETG filamentPETG filament1 piraso

Mga kailangang kasangkapan:

Limbagang 3D na FDMLimbagang 3D na FDM
5

Assemble the dasher

Slide the arms onto a 10 mm square hardwood shaft 150 mm apart, set a roller's journals into each pair of end holes, and screw two pine strips edgewise between the arms as his angular braces. Hang each float on a 3 mm stainless rod through the arms' pin holes so it swings out to its shoulder one way and folds onto the roller the other.

Mga materyales para sa hakbang na ito:

Mga tarugong matigas na kahoyMga tarugong matigas na kahoy1 piraso
Tablang pinoTablang pino1 piraso
Bilog na Bara ng Malambot na AseroBilog na Bara ng Malambot na Asero1 piraso
Turnilyong pangkahoy #8 x 1"Turnilyong pangkahoy #8 x 1"1 piraso

Mga kailangang kasangkapan:

Lagaring PangkamayLagaring Pangkamay
Lagaring Pang-metalLagaring Pang-metal
Set ng mga distornilyadorSet ng mga distornilyador
6

The box

Use a food-safe box about 230 × 190 × 200 mm with a curved liner of 0.5 mm stainless sheet bent to the rollers' circle plus a few millimetres, seated in silicone. Drill the ends on the axis, pass the shaft through with leather washers, glue on the crank arm and handle, and fit a plug low in one end to draw off the milk.

Mga materyales para sa hakbang na ito:

Sisidlan ng imbakan na antas pagkainSisidlan ng imbakan na antas pagkain1 piraso
Plantsang asero na hindi kinakalawang - 304Plantsang asero na hindi kinakalawang - 3041 piraso
Silicone SealantSilicone Sealant1 piraso
Guhit na balatGuhit na balat1 piraso
Pandikit sa KahoyPandikit sa Kahoy1 piraso

Mga kailangang kasangkapan:

Gunting na pangyeroGunting na pangyero
Panggilit ng labi ng hulmaPanggilit ng labi ng hulma
Malyong gomaMalyong goma
Walang-Kableng BarenaWalang-Kableng Barena
Hanay ng Talim ng BarenaHanay ng Talim ng Barena
7

The patent drawing

US 8,143 drawing sheet, public domain (expired patent).
Hakbang 7 - Image 1
8

Churn, then reverse to press and roll

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank forward, floats out; time until the butter comes. Reverse the crank so the floats fold onto the rollers and the butter is pressed and rolled against the bottom. Draw off the buttermilk at the plug, add cold water and crank again until it runs clear; work in a pinch of salt the same way and weigh the butter.

Mga materyales para sa hakbang na ito:

Makapal na kremaMakapal na krema1500 ml
Magaspang na Asin sa DagatMagaspang na Asin sa Dagat1 piraso
TubigTubig1 piraso

Mga kailangang kasangkapan:

Termometro na naiiwang nakatusokTermometro na naiiwang nakatusok
Panukat ng OrasPanukat ng Oras
Digital na Timbangang PangkusinaDigital na Timbangang Pangkusina
Malaking mangkok na panghalo na asero na hindi kinakalawangMalaking mangkok na panghalo na asero na hindi kinakalawang
9

Floats that won't fold, butter that won't roll

Roller-and-float gathering churn troubleshooting.

Flow

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10

History and honest limits

**Davis Dutcher** of Springfield, Otsego County, New York, received US 8,143, dated 10 June 1851, antedated 15 February 1851. His crank's spindle fitted a square hole in the dasher's arm and was held by a latch in a groove, so it came out for cleaning; iron rods outside the box gave it strength. He claimed the arms with their rollers and the swinging arms with their floats, kept in place in churning and in gathering by the resistance of the cream. **Honest limits.** A food-safe box with a stainless liner and printed parts stand in for his curved wooden box. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Mga Materyales

13

Mga Kinakailangang Kasangkapan

13

Ang blueprint na ito ay gumagawa ng

CC0 Pampublikong Domain

Ang blueprint na ito ay inilabas sa ilalim ng CC0. Malaya kang kumopya, magbago, mamahagi, at gumamit nang walang pahintulot.

Suportahan ang Maker sa pamamagitan ng pagbili ng mga produkto sa kanilang Blueprint Komisyon ng Maker itinakda ng mga Vendor, o lumikha ng bagong bersyon ng Blueprint na ito at isama bilang koneksyon sa iyong Blueprint upang ibahagi ang kita.

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