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Self-Turning Roller Churn: Fluted Rollers Spun by a Fixed Wheel as the Dasher Turns
Martin

Nilikha ni

Martin

6. Oktubre 2026NO
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Self-Turning Roller Churn: Fluted Rollers Spun by a Fixed Wheel as the Dasher Turns

Colver's improvement consisted "in giving the beaters of a churn dasher a revolving motion on their own axis." Lewis W. Colver of St. Louis, Missouri, received US 6,726, dated 18 September 1849, for a rotary churn-dasher of four horizontal beaters between a cross at one end and a round flat case at the other. Two are wedge beaters; the other two are fluted rollers with hook-shaped flutes, each between two edge-beaters whose inner faces curve in toward it. A belt from a large stationary pulley inside the case turns the rollers fast as the dasher goes round; "the granules of butter are drawn by the hooked flutes into the converging spaces between the rolls and the edge beaters, thus compressing them together." This rung works out the rollers' speed, then prints the fixed gear, rollers, beaters and end pieces, builds the dasher in a box, and makes butter.
Abantado
About 6 hours, plus printing

Mga Tagubilin

1

How fast the rollers spin

Naglo-load ng Jupyter notebook…
2

Wheels carried round a fixed wheel

The embedded blueprint explains gears carried round a central gear. Colver's rollers are such planets: the central wheel stands still and the dasher carries them round it.
3

Read US 6,726

"The central pulley is held stationary and the dasher is revolved around it, and as the central pulley is much larger than the others the velocity of the rollers are proportionately increased." And: "I have hitherto described the fluted rollers as driven by a belt, that being most convenient in practice, but it is evident that cogwheels may be employed for the same purpose."
4

Print the parts

Print the fixed gear (/uploads/blueprints/self-turning-roller-churn-fixed-gear.stl), two fluted rollers with their pinions (/uploads/blueprints/self-turning-roller-churn-fluted-roller.stl), two pairs of edge-beaters (/uploads/blueprints/self-turning-roller-churn-edge-beaters.stl), two wedge beaters (/uploads/blueprints/self-turning-roller-churn-wedge-beater.stl), the cross (/uploads/blueprints/self-turning-roller-churn-cross.stl), the case plate (/uploads/blueprints/self-turning-roller-churn-case-plate.stl) and the crank arm (/uploads/blueprints/self-turning-roller-churn-crank-arm.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Mga materyales para sa hakbang na ito:

PETG filamentPETG filament1 piraso

Mga kailangang kasangkapan:

Limbagang 3D na FDMLimbagang 3D na FDM
5

Build the dasher

Bolt the beaters between the cross and the case plate with M3 screws: wedge beaters on two opposite arms, edge-beater pairs on the other two. Drop a fluted roller between each pair, its gudgeons in the cross and the case plate, its pinion beyond the plate. Screw a short 10 mm square hardwood stub into the cross's centre for the crank.

Mga materyales para sa hakbang na ito:

Mga turnilyo ng makinaMga turnilyo ng makina1 piraso
Tuerkang HeksagonalTuerkang Heksagonal1 piraso
Mga tarugong matigas na kahoyMga tarugong matigas na kahoy1 piraso

Mga kailangang kasangkapan:

Set ng mga distornilyadorSet ng mga distornilyador
Llaveng inglesLlaveng ingles
Lagaring PangkamayLagaring Pangkamay
6

Fix the gear and fit the box

Take a food-safe box about 230 × 190 × 190 mm. Screw the fixed gear to the inside of one end on the dasher's axis, with a 10 mm steel pin through its centre into the case plate's hole, so the dasher turns round it and its teeth mesh the rollers' pinions. Drill the other end for the crank stub and glue the crank arm and handle on.

Mga materyales para sa hakbang na ito:

Sisidlan ng imbakan na antas pagkainSisidlan ng imbakan na antas pagkain1 piraso
Bilog na Bara ng Malambot na AseroBilog na Bara ng Malambot na Asero1 piraso
Turnilyong pangkahoy #8 x 1"Turnilyong pangkahoy #8 x 1"1 piraso
Pandikit sa KahoyPandikit sa Kahoy1 piraso

Mga kailangang kasangkapan:

Walang-Kableng BarenaWalang-Kableng Barena
Hanay ng Talim ng BarenaHanay ng Talim ng Barena
Lagaring Pang-metalLagaring Pang-metal
Set ng mga distornilyadorSet ng mga distornilyador
7

The build in 3D

FreeCAD model of this build, not of the patent: the box with one side off to show the dasher of wedge beaters and fluted rollers between edge-beaters, the fixed gear meshing the rollers' pinions at the case end, and the crank.
File ng DisenyoBLENDCC0 - Free
8

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank steadily; the rollers spin on their own as the dasher turns. Time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Hakbang 8 - Image 1

Mga materyales para sa hakbang na ito:

Makapal na kremaMakapal na krema1500 ml
Magaspang na Asin sa DagatMagaspang na Asin sa Dagat1 piraso
TubigTubig1 piraso

Mga kailangang kasangkapan:

Termometro na naiiwang nakatusokTermometro na naiiwang nakatusok
Panukat ng OrasPanukat ng Oras
Digital na Timbangang PangkusinaDigital na Timbangang Pangkusina
Malaking mangkok na panghalo na asero na hindi kinakalawangMalaking mangkok na panghalo na asero na hindi kinakalawang
9

Rollers that do not spin, gears that jam

Self-turning roller churn troubleshooting.

Flow

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10

History and honest limits

**Lewis W. Colver** of St. Louis, Missouri, received US 6,726, dated 18 September 1849, signed 9 July 1849. The dasher was held by a sliding bolt and wedge so it could be withdrawn; the gudgeons and the round case were packed so the cream could not get into it; a fourth pulley kept the belt's sides from rubbing. He claimed making the beaters of revolving churn dashers to turn upon their own axes. **Honest limits.** Printed gears stand in for his belt and pulleys, as he allowed; our gears are open to the cream, where his were inside a packed case. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Mga Materyales

11

Mga Kinakailangang Kasangkapan

11

Mga design file

1

Ang blueprint na ito ay gumagawa ng

CC0 Pampublikong Domain

Ang blueprint na ito ay inilabas sa ilalim ng CC0. Malaya kang kumopya, magbago, mamahagi, at gumamit nang walang pahintulot.

Suportahan ang Maker sa pamamagitan ng pagbili ng mga produkto sa kanilang Blueprint Komisyon ng Maker itinakda ng mga Vendor, o lumikha ng bagong bersyon ng Blueprint na ito at isama bilang koneksyon sa iyong Blueprint upang ibahagi ang kita.

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