
Casting a Bronze Socketed Spearhead — Bivalve Mould Method
The socketed spearhead was a major advance over the flat tanged point — the hollow socket allowed the shaft to be inserted directly into the head, creating a stronger and more aerodynamic weapon. This design appeared across the Bronze Age world from approximately 2000 BCE and remained in use for over a thousand years.
Creating the socket requires a bivalve mould with a clay core inserted between the two stone halves. The core occupies the space where the socket will be, so when the bronze solidifies around it and the core is broken out, a hollow tube remains. This is one of the earliest examples of core-casting — a technique that later evolved into the lost-wax process for complex hollow sculptures.
The leaf-shaped blade is cast with a raised midrib for rigidity, then the edges are cold-hammered and ground sharp. Two small holes at the socket base allow a pin or binding to lock the shaft in place.
Инструкции
Prepare the bivalve mould
Prepare the bivalve mould
Материалы для этого шага:
Soapstone Block (Steatite)2 штукForm the clay core for the socket
Form the clay core for the socket
Материалы для этого шага:
Refractory Clay200 г
Fine Sand100 гAssemble the mould with core
Assemble the mould with core
Материалы для этого шага:
Rawhide Strips1 mPre-heat the assembled mould
Pre-heat the assembled mould
Melt and pour the bronze
Melt and pour the bronze
Материалы для этого шага:
Charcoal4 кгНеобходимые инструменты:
Crucible Tongs (long-handled)Cool and separate the mould halves
Cool and separate the mould halves
Remove the clay core
Remove the clay core
Необходимые инструменты:
Antler TineRemove sprue and grind the parting line
Remove sprue and grind the parting line
Материалы для этого шага:
Sandstone (Abrasive)1 штукаCold-hammer and sharpen the blade edges
Cold-hammer and sharpen the blade edges
Материалы для этого шага:
Whetstone1 штукаНеобходимые инструменты:
Hammerstone
Flat Stone SlabDrill the rivet holes and haft
Drill the rivet holes and haft
Материалы
7- Заполнитель
- 200 гЗаполнитель
- Заполнитель
- 1 штукаЗаполнитель
Требуемые инструменты
4- Заполнитель
- Заполнитель
- Заполнитель
- Заполнитель
Материалы из связанных чертежей
You can swap these in
Can't get one of the materials? Swap it for an equivalent — these work just as well.
- Instead of Fine Sand, try:
Casting Sand - Instead of Crucible Tongs (long-handled), try:
Long-Handled Tongs
Jar Tongs
Forge Tongs
Long-Handled Fire Tongs - Instead of Charcoal, try:
Activated Charcoal Powder - Instead of Refractory Clay, try:
Wild Clay
Porcelain Clay
Kaolin Clay Powder
Palygorskite Clay (Attapulgite)
Bentonite Clay - Instead of Flat Stone Slab, try:
Live Edge Maple Slab
Recommended for this build
Products makers often use with builds like this one.
Copper Sheet (0.5-1mm)Used together and in similar builds
Leather Gauntlet GlovesFrequently used with this build's materials
Charcoal Furnace (small)Frequently used with this build's materials
BellowsFrequently used with this build's materials
Clay Crucible (refractory)Frequently used with this build's materials
Hardwood SaplingFrequently used with this build's materials
Safety GogglesFrequently used with this build's materials
Forge TongsUsed together and in similar buildsСвязанные чертежи
Эти чертежи делятся знаниями — техники, материалы или принципы
Related blueprints
Other builds that share materials, tools, or techniques with this one.






CC0 Общественное достояние
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