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Liftable-Breaker Dasher Churn: Breakers Stand Still to Churn, Then Lift and Turn to Gather
Dickinson made the breakers do two jobs: stand still while the cream is churned, then turn with the dashers to gather the butter.
Isaac L. Dickinson of Richmond, Wayne County, Indiana, received US 10,487, dated 31 January 1854, for "Dickinson's Improved Churn": perforated dashers on a shaft turned by a crank through bevel wheels, between perforated breakers joined by arms through which the shaft passes, "held stationary by pins entering holes in the bottom of the tub." When the butter is separated the breakers are lifted; the dashers' lower ends enter slots in them, held by small springs, and both "revolve together" to collect the butter. An oblique hole through the shaft admits air.
This rung works out the speeds, then prints the base plate, breaker frame, dasher, crown wheel, pinion and standard, builds the churn, and makes butter.
Средний
About 4 hours, plus printing
Инструкции
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Still breakers, turning dashers
Still breakers, turning dashers
Загрузка блокнота Jupyter…
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A revolving dasher with still breakers before it
A revolving dasher with still breakers before it
The embedded blueprint beats the cream back with fixed slats. Dickinson's breakers stand still while churning and then turn with the dashers to gather the butter.
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Read US 10,487
Read US 10,487
"The cream or milk being put into the tub, the dashers are revolved around the shaft by turning the crank e, the breakers remaining stationary, when the butter is separated the breakers are elevated as above described, and revolve with the dashers forming the whole sweep of the tube, for the purpose of collecting the butter—the dasher and breakers being held together in this position by the springs i, i, before mentioned."
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Print the parts
Print the parts
Print the base plate with its pivot and two pin holes, the breaker frame flat on its face, the dasher standing up, the 36-tooth crown wheel, the 12-tooth pinion and the standard. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Материалы для этого шага:
Филамент PETG1 штукаНеобходимые инструменты:
3D-принтер FDM5
5
Print the base plate
Print the base plate
The base plate, printed as step 4 describes.
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6
Print the breaker frame
Print the breaker frame
The breaker frame, printed as step 4 describes.
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Print the dasher
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8
Print the crown wheel
Print the crown wheel
The crown wheel, printed as step 4 describes.
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Print the pinion
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Print the standard
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Tub, shaft and frame
Tub, shaft and frame
Use a straight-sided round food-grade container about 190 mm across inside and 250 mm deep. Lay the base plate in its bottom. Drill a 3 mm hole slantwise through a 10 mm stainless rod near its top, inside the tub, as his air hole m. Slide the breaker frame down over the rod so its pins drop into the base plate's holes, then slide on the dasher so its boards sit just above the frame's bottom bar, and tighten its set screw. Stand the rod's foot in the pivot.
Материалы для этого шага:
Ёмкость для хранения пищевого качества1 штука
Круг из низкоуглеродистой стали1 штука
Машинные винты1 штукаНеобходимые инструменты:
Аккумуляторная дрель
Набор свёрл
Ножовка по металлу
Набор отвёрток12
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Lid, gears and crank
Lid, gears and crank
Cut the container's lid in half and fix one half over the tub with a hole for the rod. Fix the pinion on the rod's top. Screw the standard to the lid half and run a short 10 mm rod through its bearing into the crown wheel so its teeth mesh the pinion; screw a dowel handle into the crown wheel's boss.
Материалы для этого шага:
Круг из низкоуглеродистой стали1 штука
Шканты из твёрдой древесины1 штука
Шуруп по дереву #8 x 1"1 штука
Машинные винты1 штукаНеобходимые инструменты:
Ножовка по металлу
Набор отвёрток
Аккумуляторная дрель13
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The build in 3D
The build in 3D
FreeCAD model of this build, not of the patent: the tub cut away to show the base plate, the breaker frame pinned to it and the dasher on the rod between the breakers, with the crown wheel and pinion on the half lid.
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Churn, then lift and gather
Churn, then lift and gather
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres and crank steadily; time until the butter comes. Lift the breaker frame by its arm until its pins leave the base plate and its slots take the dashers' lower ends, then crank on slowly so the whole frame sweeps the butter together. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Материалы для этого шага:
Жирные сливки2000 мл
Крупная морская соль1 штука
Вода1 штукаНеобходимые инструменты:
Термометр с оставляемым щупом
Секундомер
Цифровые кухонные весы
Большая миска из нержавеющей стали15
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Breakers that turn, slots that will not hold
Breakers that turn, slots that will not hold
Liftable-breaker churn troubleshooting.
Flow
Loading...
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History and honest limits
History and honest limits
**Isaac L. Dickinson** of Richmond, Wayne County, Indiana, received US 10,487, dated 31 January 1854 (the drawing sheet reads "I. L. Dickinson"). The specification uses the letter i for both the lid's staples and the dashers' springs. He claimed the combination of the rotating dashes with the breakers, "so that said breakers may remain stationary, while churning and revolving with the dashers to collect the butter."
**Honest limits.** A container, printed parts and a crown wheel with a spur pinion stand in for his tub and bevel wheels; a raised rib stands in for each spring. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.
Материалы
9- 1 штукаЗаполнитель
- Заполнитель
- Заполнитель
- 2 штукЗаполнитель
- 1 штукаЗаполнитель
- 1 штукаЗаполнитель
- 2000 млЗаполнитель
- 1 штукаЗаполнитель
- 1 штукаЗаполнитель
Требуемые инструменты
9- Заполнитель
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