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The Electric Self-Starter: Kettering's Motor-Generator
Early cars were started by hand with a crank handle — hard, and dangerous when an engine kicked back. Charles F. Kettering, at the Dayton Engineering Laboratories Company (Delco), filed in 1911 for a system in which one electric machine starts the engine as a motor and then, driven by it, runs as a generator to recharge the battery and power the lights and ignition. Cadillac fitted it from 1912.
His specification gives the trick that made a small machine do both jobs: batteries switched *"in series to give twenty-four volts"* for starting, and six volts when the machine runs as a generator.
This rung works out the current a starter draws, runs a hobby motor as both motor and generator, and switches a heavy load with a relay the way a starter solenoid does.
Средний
About 3 hours
Инструкции
1
1
The starting sequence
The starting sequence
Рабочая область Blockly
Loading Blockly workspace...
2
2
Cranking current
Cranking current
Загрузка блокнота Jupyter…
3
3
One machine, motor and generator
One machine, motor and generator
Connect a hobby motor to the bench supply and read the current as it runs free, then as you load its shaft with your fingers: current rises with load. That is the motor half.
Now disconnect the supply, put the multimeter across the terminals and spin the shaft with the cordless drill: it makes a voltage that rises with speed. That is the generator half. Kettering's machine did both, with separate windings arranged so it worked well in each role.
Материалы для этого шага:
Hobby Motor - Gear1 штука
Соединительные провода1 наборНеобходимые инструменты:
Источник питания постоянного тока
Мультиметр
Аккумуляторная дрель
Цифровой тахометр4
4
The overrunning clutch that protects the starter
The overrunning clutch that protects the starter
Once the engine fires it spins far faster than the starter can. An overrunning (one-way) clutch in the drive lets the pinion free-wheel so the engine cannot drag the motor to destruction. The embedded blueprint covers how a one-way clutch grips in one direction and slips in the other.
5
5
Switch a heavy load the way a solenoid does
Switch a heavy load the way a solenoid does
A starter switch cannot carry hundreds of amps; it carries a few, to a solenoid that closes the heavy contacts. Wire a relay so that a push-button and a small current from the 12 V battery energise its coil, and its contacts switch a 10 W power resistor across the battery. Read the coil current and the load current with the clamp meter: a small current controls a large one.
Fuse the load circuit, keep the leads short, and never short a lead-acid battery: it can deliver hundreds of amps and melt a spanner.
Материалы для этого шага:
Реле SPDT1 штука
Power Resistor Kit - 10W (25 pack)1 упаковка
Соединительные провода1 наборНеобходимые инструменты:
Тяговый аккумулятор 12 В
Токовые клещи AC/DC 600 А
Мультиметр
Прозрачные защитные очки6
6
History and context
History and context
**US 1,171,055, 'Engine Starting, Lighting, and Ignition System', Charles F. Kettering; filed 11 April 1911, granted 8 February 1916**, and the companion **US 1,150,523, 'Engine Starting Device', filed 15 June 1911, granted 17 August 1915**, assigned to the Dayton Engineering Laboratories Company. Cadillac made the electric starter standard from 1912, and the hand crank disappeared from cars within a decade.
**Honest limits.** A starter is short-duty: cranking for long overheats it. A weak or cold battery cannot deliver the current. And the large currents need heavy cables and sound connections — a corroded terminal is the commonest 'starter fault'.
Материалы
4- Hobby Motor - Gear10% комиссия1 штука$2.53
- от$1.60
- 1 штукаЗаполнитель
- Power Resistor Kit - 10W (25 pack)10% комиссия1 упаковка$5.64
Требуемые инструменты
7- Заполнитель
- Заполнитель
- 1 vendor sell this, none ship to you yetЗаполнитель
- Заполнитель
- Тяговый аккумулятор 12 В10% комиссияЗаполнитель
- Заполнитель
- Заполнитель
Предполагаемая сумма
То, что купил мастер. Материалы без цены вы покупаете там, где найдёте.
Связанные чертежи
Эти чертежи делятся знаниями — техники, материалы или принципы

Brush Dynamo
от Emma
Энергия
38
0
0
0
1
0

Опасно
Plante Lead-Acid Cell
от Volt
Энергия
40
0
0
0
0
0

Sprag Clutch
от Martin
РЕМЕСЛО
45
0
0
0
0
0

The Telegraph Relay
от Ed
Электроника
43
0
0
0
2
0

The Magneto and the Spark Plug: Thousands of Volts at the Right Moment
от Volt
Механика
6
0
0
0
0
0

The Crank and the Flywheel: Smoothing One Bang in Two Turns
от Martin
Механика
9
0
0
0
0
0
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