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Great Bellows of the Smelting Works: Pine Boards, Linden Bows, Ox-Hide and Iron Nozzle (Agricola, 1556)
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14. Ugushyingo 2026NO
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Great Bellows of the Smelting Works: Pine Boards, Linden Bows, Ox-Hide and Iron Nozzle (Agricola, 1556)

The large blast bellows of a 16th-century smelting works, every part measured, from Agricola's De Re Metallica, Book IX (1556): two tapered boards of glued pine edged with linden, about 1.7 m long, two linden bows, two ox-hides nailed on with T-headed nails, a goatskin flap valve in the lower board, and a glued head carrying a 3 ft iron nozzle.
Hejuru
About 2 weeks

Amabwiriza

1

Roman units in metric

Gupakira ikaye ya Jupyter…
2

Read De Re Metallica, Book IX

"Each bellows consists of a body and a head. The body is composed of two 'boards', two bows, and two hides."
3

Make the upper board

Glue two pieces of pine into a board a palm thick, 5 ft 3 palms long, 2-1/2 ft wide at the back (sides a little curved) and a cubit wide at the front, tapering to the head. Glue on linden edge strips, 7 digits wide at the back and 1-1/2 at the front, to take the nails. Cut an aperture 6 by 4 digits in the middle, 1 ft 3 palms from the head, with a sliding lid 2 palms 1 digit square and 3 digits thick running in mouldings a palm wide and 3 digits thick (or bore 2-3 round holes with plugs). Glue and peg a handle 7 palms or longer (2 palms wide, 1 thick on the board; rounded and 7 digits thick beyond), with a 2 ft cleat 2 palms wide and a palm thick over it and another 2 ft cleat underneath, 3 palms from the end.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'igiti cya pinusiIkibaho cy'igiti cya pinusi2 ibice
Urupapuro rw'igiti cya basswoodUrupapuro rw'igiti cya basswood1 igice
Ifatanyo ry'uruhu rw'inyamaswaIfatanyo ry'uruhu rw'inyamaswa1 igice
Inkoni z'IbitiInkoni z'Ibiti1 igice

Ibikoresho bikenewe:

Umucumita w'IntokiUmucumita w'Intoki
Ikoresho cyo gusiga ibitiIkoresho cyo gusiga ibiti
Ibyuma byo kubazaIbyuma byo kubaza
Ivuvuzo ry'ukuboko rifite umutweIvuvuzo ry'ukuboko rifite umutwe
Igifashe cy'inkoniIgifashe cy'inkoni
4

Make the lower board and flap valve

Make the lower board the same way and a cubit longer (the extra length is part of the head). About a cubit from the back, centred, cut an air-hole a foot long and 3 palms wide, leaving a rib a palm long and 1/3 digit wide across it. Make the flap a foot 3 digits by 3 palms 3 digits of thin board covered with goatskin, hair toward the ground, hinged with a doubled strip of leather a palm wide nailed to it and tied through two holes 7 digits apart. A foot beyond, fix a slightly elliptical iron ring 2 palms by 1 on a staple, 3 palms from the back, for the wooden bolt that holds the board to its frame (or use two iron screws).

Ibikoresho by'iyi ntambwe:

Ikibaho cy'igiti cya pinusiIkibaho cy'igiti cya pinusi2 ibice
Urupapuro rw'igiti cya basswoodUrupapuro rw'igiti cya basswood1 igice
Ifatanyo ry'uruhu rw'inyamaswaIfatanyo ry'uruhu rw'inyamaswa1 igice
Uruhu rubisi rw'iheneUruhu rubisi rw'ihene1 igice
Umukandara w'uruhuUmukandara w'uruhu1 igice
Metal RingMetal Ring1 igice
ImisumariImisumari1 igice

Ibikoresho bikenewe:

Umucumita w'IntokiUmucumita w'Intoki
Ibyuma byo kubazaIbyuma byo kubaza
Ivuvuzo ry'ukuboko rifite umutweIvuvuzo ry'ukuboko rifite umutwe
InyundoInyundo
5

Make the bows

Make each bow as long as the upper board from four pieces of linden 3 digits thick: two long pieces 7 digits wide at the back and 2-1/2 at the front, a back piece 2 palms wide, its ends a little over a digit thick, bent to meet the long pieces, mortised, bored and pegged with glued pegs. Mortise in a crossbar a cubit from the head, a foot long without tenons and a palm 2 digits wide. Glue and peg two small pieces, 3 palms 2 digits long, a palm high and a digit thick, at the head to keep the bow ends off the air passage.

Ibikoresho by'iyi ntambwe:

Urupapuro rw'igiti cya basswoodUrupapuro rw'igiti cya basswood2 ibice
Ifatanyo ry'uruhu rw'inyamaswaIfatanyo ry'uruhu rw'inyamaswa1 igice
Inkoni z'IbitiInkoni z'Ibiti1 igice

Ibikoresho bikenewe:

Umucumita w'IntokiUmucumita w'Intoki
Ibyuma byo kubazaIbyuma byo kubaza
Ivuvuzo ry'ukuboko rifite umutweIvuvuzo ry'ukuboko rifite umutwe
Inyundo y'IgitiInyundo y'Igiti
6

Make the head and nozzle

Glue the upper head board, a cubit long and 1-1/2 palms thick, onto the lower board's extension (a palm and a digit thick). Shape it a cubit wide at the back, 2 digits narrower 3 palms forward, then round the front to 2 palms 2 digits across and bind it with an iron ring 3 digits wide. Bore it for the nozzle: a pipe of thin iron plate 3 ft long, 3 digits across in front and a palm high by 2 palms wide at the back.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'igiti cya pinusiIkibaho cy'igiti cya pinusi1 igice
Ifatanyo ry'uruhu rw'inyamaswaIfatanyo ry'uruhu rw'inyamaswa1 igice
Ikibaho cy'icyuma (gikubiswe)Ikibaho cy'icyuma (gikubiswe)1 igice
Metal RingMetal Ring1 igice

Ibikoresho bikenewe:

Umucumita w'IntokiUmucumita w'Intoki
Ivuvuzo ry'ukuboko rifite umutweIvuvuzo ry'ukuboko rifite umutwe
Iziko ryo GucuraIziko ryo Gucura
IngoyiIngoyi
InyundoInyundo
7

Hide the bellows

Use ox-hide (far better than horse), two hides each 3-1/2 ft wide at the back. Lay a long leather thong along each board and bow and nail the hide through it with T-shaped iron nails 5 digits long, horns 2-1/2 digits long and half a digit wide, the horn of one nail almost touching the next along the boards; on each bow two nails in the back piece and four in each long piece, ten in all. Pine strips nailed over the hide on the long pieces guard against tearing; iron screws through strips over the hide hold even better.

Ibikoresho by'iyi ntambwe:

Uruhu rwatunganyijwe n'ibimeraUruhu rwatunganyijwe n'ibimera2 ibice
Umukandara w'uruhuUmukandara w'uruhu1 igice
ImisumariImisumari1 igice

Ibikoresho bikenewe:

InyundoInyundo
Icyuma cyo gukata uruhuIcyuma cyo gukata uruhu
UmukasiUmukasi
8

Troubleshooting

Bellows troubleshooting.

Flow

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9

History and honest limits

From Georgius Agricola, **De Re Metallica** (1556), Book IX, translated by Herbert C. and Lou H. Hoover, 1912 (checked on the archive.org scan georgiusagricola00agri, pp. 362-365). The frame and the machinery that work the bellows are not covered here. The metric conversions (digit ~1.85 cm, palm ~7.4 cm, Roman foot ~29.6 cm, cubit ~44.4 cm) and the tools are ours.

Ibikoresho

10

Ibikoresho bikenewe

11

Iki gishushanyo gikora

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