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Clamp-On Countersink: Two Blocks Screwed Round Any Drill, Twin Cutters Countersink the Hole as It Is Bored (Brackin, 1903)
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13. Ugushyingo 2026NO
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Clamp-On Countersink: Two Blocks Screwed Round Any Drill, Twin Cutters Countersink the Hole as It Is Bored (Brackin, 1903)

George W. Brackin of Philadelphia received US 727,580, dated 12 May 1903, for a countersink that clamps onto a drill or auger bit. Two blocks are screwed together across the bit at any point along it. A twin cutter is screwed into an inclined seat in each block, its point reaching into the bit's flutes. As the bit bores, the cutters arrive and cut the cone for the screw head without taking the bit out. A slotted stop sets how deep it goes, so it gauges the hole too. We make three for 4, 5 and 6 mm drills. The patent gives no sizes; every size here is ours.
Hagati
About 1 day

Amabwiriza

1

Setting it on the bit

Gupakira ikaye ya Jupyter…
2

Read US 727,580

"From Figs. 2 and 3 it will be observed that the lower ends of the inclined cutters project slightly into the twists or helical channels of the drill, and this fact permits the cutters to enter the hole bored and then commence cutting away the edge of the hole as the tool is rotated."
3

Clamping blocks 2 and 3

For each attachment cut two blocks 40 x 12 x 10 mm from square bar. In each, 6 mm from one end drill a 4.5 mm plain hole and 6 mm from the other end drill 3.3 mm and tap M4, through the 12 mm face, so the two blocks screw together with the plain hole of one over the tapped hole of the other. Across the middle of each block's outer face file a seat 6 mm wide, sloping down and in at 45 degrees, and drill and tap M4 in it for the cutter's screw.

Ibikoresho by'iyi ntambwe:

Umurongo w'impande enye w'icyuma cyorohejeUmurongo w'impande enye w'icyuma cyoroheje1 igice

Ibikoresho bikenewe:

Umucumita w'IbyumaUmucumita w'Ibyuma
Ifatiro ry'AmezaIfatiro ry'Ameza
Igikoresho Gishushanya ImirongoIgikoresho Gishushanya Imirongo
Igicukuzi cyo Gushyira IkimenyetsoIgicukuzi cyo Gushyira Ikimenyetso
Icyuma Cyivumbura GihagazeIcyuma Cyivumbura Gihagaze
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Agakoresho ko gukata imizingo y'ibyumaAgakoresho ko gukata imizingo y'ibyuma
Igifashi cyo guhindukiza umuyoboro wo hasiIgifashi cyo guhindukiza umuyoboro wo hasi
Amakariso MenshiAmakariso Menshi
Igipima IngoroIgipima Ingoro
Ikigereranyo cya Digitale cy'Amasentimetero 6Ikigereranyo cya Digitale cy'Amasentimetero 6
4

Twin cutters 8 and 9

Cut four cutters 22 mm long from 3 x 6 mm carbon steel strip. Drill each 4.5 mm for its screw at the top, and grind the lower end to a point with a straight cutting edge 13 on its leading side and a rounded back 15, as his Fig. 4. Harden: heat to a cherry red, until a magnet no longer sticks, quench in water, rub bright, and draw to a light straw colour.

Ibikoresho by'iyi ntambwe:

Umugozi mugari w'icyuma cya karuboneUmugozi mugari w'icyuma cya karubone1 igice

Ibikoresho bikenewe:

Umucumita w'IbyumaUmucumita w'Ibyuma
Icyuma Cyivumbura GihagazeIcyuma Cyivumbura Gihagaze
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Imashini ihyeza yo ku mezaImashini ihyeza yo ku meza
Iziko ryo GucuraIziko ryo Gucura
Amakoro y'UmucuziAmakoro y'Umucuzi
Magineti ntoMagineti nto
Indobo yo gukonjeshaIndobo yo gukonjesha
AmaziAmazi
Ibuye ryo gutyazaIbuye ryo gutyaza
Uturindantoki two gukomeza ibyumaUturindantoki two gukomeza ibyuma
Amadarubindi y'umutekanoAmadarubindi y'umutekano
5

Stop 17 and assembly

Bend a strip of 3 mm flat bar into an L, its upright 30 mm long with a 4.5 mm slot 18 15 mm long, its foot 20 mm. Screw a cutter into each block's seat. Put the blocks either side of the drill, the stop's slot under one clamping screw, and screw them together until they grip the drill, the cutters' points just in the flutes and their edges leading as the drill turns.

Ibikoresho by'iyi ntambwe:

Umurongo ugororotse w'icyuma cyoroshyeUmurongo ugororotse w'icyuma cyoroshye1 igice
Ibitorezo by'imashiniIbitorezo by'imashini4 ibice

Ibikoresho bikenewe:

Umucumita w'IbyumaUmucumita w'Ibyuma
Ifatiro ry'AmezaIfatiro ry'Ameza
Icyuma Cyivumbura GihagazeIcyuma Cyivumbura Gihagaze
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Amakariso MenshiAmakariso Menshi
Ikusanyirizo ry'ibitoreziIkusanyirizo ry'ibitorezi
6

Bore and countersink

Set the drill's point the hole's depth below the stop's foot and the cutters for the screw head's size (the notebook gives both). Drill into hardwood until the stop touches: the hole is at depth and its mouth countersunk. Check a screw sits flush.

Ibikoresho bikenewe:

Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye
Ikigereranyo cya Digitale cy'Amasentimetero 6Ikigereranyo cya Digitale cy'Amasentimetero 6
Amadarubindi y'umutekanoAmadarubindi y'umutekano
7

Troubleshooting

Clamp-on countersink troubleshooting.

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8

History and honest limits

**George W. Brackin** of Philadelphia, US 727,580, dated 12 May 1903, filed 18 June 1902. He claimed "the rectangular clamping-blocks arranged parallel to each other, clamping-screws passing through the said blocks near their ends", each block "provided exteriorly at its middle point with a cutter-seat inclined downwardly and inwardly", and "duplicate and interchangeable cutters" screwed into them. His was for wood, with the note that the cutters could be hardened for metal; ours are hardened. He gives no sizes or angle; every size here is ours.

Ibikoresho

4

Ibikoresho bikenewe

23

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