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Coated Welding Electrode: Iron Wire Dipped in Chalk and Water Glass (Kjellberg, 1907)
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17. Ukwakira 2026NO
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Coated Welding Electrode: Iron Wire Dipped in Chalk and Water Glass (Kjellberg, 1907)

In 1907 Oscar Kjellberg patented a welding electrode made by dipping bare iron wire in a thick mixture of carbonates and silicates. In the arc the coating gives off a fume that keeps air away from the molten metal while it cools. Here the carbonate is chalk and the silicate is water glass. Cut the wire to length, dip it in the paste, and dry the rods well before use. The picture: our diagram of the wire, the dip and the coated rod.
Utangiye
An hour, then drying overnight

Amabwiriza

1

Cut the wire

Cut straight iron wire about 3 mm thick into 350 mm lengths and wipe it clean.

Ibikoresho by'iyi ntambwe:

Urusinga rw'icyumaUrusinga rw'icyuma7 m

Ibikoresho bikenewe:

Koleyo yo guca insinga y'ukwerekezaKoleyo yo guca insinga y'ukwerekeza
Ifatiro ry'AmezaIfatiro ry'Ameza
Umugozi wo GupimaUmugozi wo Gupima
2

Mix the coating

Stir sifted chalk into water glass, a little at a time, until the paste is thick enough to cling to the wire.

Ibikoresho by'iyi ntambwe:

Ikirahure cy'amazi (umuti wa silikate ya sodiyumu)Ikirahure cy'amazi (umuti wa silikate ya sodiyumu)300 g
Kaboneti ya kalisiyumu (ifu y'umweru)Kaboneti ya kalisiyumu (ifu y'umweru)400 g

Ibikoresho bikenewe:

Iseti y'ibikombe byo kuvangaIseti y'ibikombe byo kuvanga
Iminzani ya Digitale yo mu GikoniIminzani ya Digitale yo mu Gikoni
Uturindantoki tw'ikawusuUturindantoki tw'ikawusu
3

Dip the rods

Pour the paste into a tall jar. Dip each rod, leaving the top 30 mm bare for the holder, and lift it out slowly. When the first coat has set, dip again for a thicker coat.

Ibikoresho bikenewe:

Icupa ry'IkirahureIcupa ry'Ikirahure
Uturindantoki tw'ikawusuUturindantoki tw'ikawusu
4

Dry

Hang the rods bare end up until the coating is hard, then dry them in a warm oven before welding. Keep them dry.

Ibikoresho bikenewe:

Igitanda cyo kumishirizaIgitanda cyo kumishiriza
ItanuraItanura
5

Wire for a batch

Gupakira ikaye ya Jupyter…

Ibikoresho

3

Ibikoresho bikenewe

9

CC0 Umurenge rusange

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