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Flanged-Float Upcurrent Churn: Flanges Drive the Cream Up the Sides, It Falls Down the Middle
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Flanged-Float Upcurrent Churn: Flanges Drive the Cream Up the Sides, It Falls Down the Middle

Silas Hewit of Seneca Falls, New York, received US 17,790, dated 14 July 1857, for floats with a flange on each outward edge "set on an angle of about 70 degrees with the bottom of the churn," their tops curved inward, leaving "about one to two inches" by the shaft for the cream to fall through. This rung prints the floats, step and gears, builds the churn and makes butter.
Utangiye
About 3 hours, plus printing

Amabwiriza

1

Up the sides, down the middle

Gupakira ikaye ya Jupyter…
2

A loop up and down before it

Wade sends the cream up the sides and down a disk's aperture; Hewit up the floats and down by the shaft.
3

Read US 17,790

"The great advantage of the flanges consists in their forcing the cream continually in an upward current, and the angle of the floats at the top inclining inward the cream thus forced up is allowed to fall around the shaft downward through the center of the churn to the bottom of the tub, where it is again caught by the flanges and is again forced upward."
4

Print the parts

Print two floats, the step, the crown wheel, the pinion and the standard. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Ibikoresho by'iyi ntambwe:

Fibere ya PETGFibere ya PETG1 igice

Ibikoresho bikenewe:

Imashini icapa 3D ikoresha umugozi (FDM)Imashini icapa 3D ikoresha umugozi (FDM)
5

Print the float

The float, printed as step 4 describes.
Dosiye y'IgishushanyoSTLCC0 - Free
6

Print the step

The step, printed as step 4 describes.
Dosiye y'IgishushanyoSTLCC0 - Free
7

Print the crown wheel

The crown wheel, printed as step 4 describes.
Dosiye y'IgishushanyoSTLCC0 - Free
8

Print the pinion

The pinion, printed as step 4 describes.
Dosiye y'IgishushanyoSTLCC0 - Free
9

Print the standard

The standard, printed as step 4 describes.
Dosiye y'IgishushanyoSTLCC0 - Free
10

Shaft and floats

Drill two 8 mm holes through a 10 mm square hardwood shaft, 75 mm apart, and push 8 mm dowels through them as the arms. Glue a float onto each pair of arm ends, about 35 mm out from the shaft, pitched at 70 degrees to the bottom. Stand the shaft in the step in a tapered food-grade bucket.

Ibikoresho by'iyi ntambwe:

Udukoni tw'ibiti bikomeyeUdukoni tw'ibiti bikomeye1 igice
Ikinyabutabire cy'IbitiIkinyabutabire cy'Ibiti1 igice
Indobo ya Litiro 20Indobo ya Litiro 201 igice

Ibikoresho bikenewe:

Umucumita w'IntokiUmucumita w'Intoki
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
11

Lid, gears and crank

Fix half the lid with a hole for the shaft, the pinion on its top and the standard with the crown wheel meshing it; screw a dowel handle into the wheel.

Ibikoresho by'iyi ntambwe:

Umurongo Uzengurutse w'Icyuma CyoroshyeUmurongo Uzengurutse w'Icyuma Cyoroshye1 igice
Udukoni tw'ibiti bikomeyeUdukoni tw'ibiti bikomeye1 igice
Uruganda rw'igiti #8 x 1"Uruganda rw'igiti #8 x 1"1 igice

Ibikoresho bikenewe:

Ikusanyirizo ry'ibitoreziIkusanyirizo ry'ibitorezi
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
12

The build in 3D

FreeCAD model of this build: the bucket cut away to show the two flanged floats on their arms, pitched at 70 degrees, the gap by the shaft, and the crown wheel and pinion.
Dosiye y'IgishushanyoBLENDCC0 - Free
13

Churn

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Crank steadily so the cream rises at the sides and falls by the shaft; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Intambwe 13 - Image 1

Ibikoresho by'iyi ntambwe:

Igice cy'ibinure cy'amataIgice cy'ibinure cy'amata2000 ml
Umunyu w'inyanja muniniUmunyu w'inyanja munini1 igice
AmaziAmazi1 igice

Ibikoresho bikenewe:

Igipima ubushyuhe gifite uruti rusigara mu kintuIgipima ubushyuhe gifite uruti rusigara mu kintu
Isaha yo GuhagarikaIsaha yo Guhagarika
Iminzani ya Digitale yo mu GikoniIminzani ya Digitale yo mu Gikoni
Ibakure rinini ryo kuvanga ry'icyuma kitagira ingeseIbakure rinini ryo kuvanga ry'icyuma kitagira ingese
14

Troubleshooting

Flanged-float churn troubleshooting.

Flow

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15

History and honest limits

**Silas Hewit** of Seneca Falls, Seneca County, New York, US 17,790, 14 July 1857. He wrote that he had "found by experiment" these angles gave the most powerful agitation. He claimed the floats in combination with the flanges. A bucket and printed parts stand in for his tub. FDM prints hold food in their layer lines, so wash well and replace when worn.

Ibikoresho

9

Ibikoresho bikenewe

9

Dosiye z'igishushanyo

6

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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