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Sliding-Strip Cylinder Dash Churn: Strips on the Slats Open the Gaps One Way and Close Them the Other
Buttercup

Yaremwe na

Buttercup

10. Ugushyingo 2026IE
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Sliding-Strip Cylinder Dash Churn: Strips on the Slats Open the Gaps One Way and Close Them the Other

Daniel K. France of Congress, Ohio, received US 25,404, dated 13 September 1859, for a cylindrical churn-dash. Two crosses of curved arms carry four groups of three slats, each slat half by one inch. On each group a metal strip with a slot down its middle is held by screws in short slots, so it slides when the dash changes direction and opens or closes the spaces between the slats. Turned one way the dash churns; reversed, it gathers the butter into a corner. Two cog wheels at three to one drive it. France gives one size, the slats; every other size here is ours.
Hagati
About 2 days, plus printing

Amabwiriza

1

France's slats, and the wheels' three to one

Gupakira ikaye ya Jupyter…
2

A turning dasher on crossed arms in a box, before it

That dasher's boards were fixed. France's slats carry strips that open and close the gaps with the turning.
3

Read US 25,404

"The motion of the dash to be to the left in the direction of the curve of the arms while churning, thereby producing the greatest amount of friction in the cream. When butter is produced the motion of the dash is reversed and the butter gathered in the lower left corner of the churn by the reversed action thereon of the dash and self adjusting slide."
4

Print the large cog wheel

The 48-tooth spur wheel (module 3) with a hub, bored 20.4 mm, for the crank's stud. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Dosiye y'IgishushanyoSTLCC0 - Free
5

Print the small cog wheel

The 16-tooth spur pinion (module 3) with a hub, bored 20.4 mm, for the dash's shaft. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Dosiye y'IgishushanyoSTLCC0 - Free
6

Box with legs and lid

From 20 mm hardwood cut a bottom 440 x 340 mm, two sides 440 x 300 mm, two ends 300 x 300 mm and a lid 440 x 340 mm. Bore each end 20.8 mm through its middle, 150 mm above the floor, for the shaft. Glue and screw the ends between the sides and the box onto the bottom, and screw four legs of 70 mm timber, 350 mm long, under it. Fill the box with water overnight so it swells tight, then empty it.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye3 ibice
Ibiti byoroshye bya 70x70 mmIbiti byoroshye bya 70x70 mm1 igice
Ikinyabutabire cy'IbitiIkinyabutabire cy'Ibiti1 igice
Imisumari y'ibitiImisumari y'ibiti30 ibice

Ibikoresho bikenewe:

Ikimasa cyo ku mezaIkimasa cyo ku meza
Umucumita w'IntokiUmucumita w'Intoki
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Agasanduku k'ibinyo bipfunyitseAgasanduku k'ibinyo bipfunyitse
Igifashe cy'inkoniIgifashe cy'inkoni
Igipimo cy'inguni ya dogere mirongo cyendaIgipimo cy'inguni ya dogere mirongo cyenda
Umugozi wo GupimaUmugozi wo Gupima
AmaziAmazi
7

Dash: arms, hubs and slats

Cut eight curved arms from 22 mm hardwood with the jigsaw, each 18 mm wide, sweeping 30 degrees from a 20 mm hub radius out to 112 mm. Glue four into a 56 mm hardwood hub to make a cross, twice, all curving the same way, and bore the hubs 20.4 mm. Cut twelve slats 12.7 x 25.4 mm, 340 mm long, and screw them to the arms' ends in groups of three, 9 mm apart, flat side out, so their faces are 125 mm from the middle.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye1 igice
Ikinyabutabire cy'IbitiIkinyabutabire cy'Ibiti1 igice
Imisumari y'ibitiImisumari y'ibiti24 ibice

Ibikoresho bikenewe:

Umucumita wa JigsawUmucumita wa Jigsaw
Ikimasa cyo ku mezaIkimasa cyo ku meza
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Agasanduku k'ibinyo bipfunyitseAgasanduku k'ibinyo bipfunyitse
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Umugozi wo GupimaUmugozi wo Gupima
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Strips B with slots C and screws D

Cut four strips of 0.8 mm stainless sheet, 324 mm long and as wide as a group of slats (94 mm). Cut a slot C 9 mm wide along the middle of each, stopping 30 mm from the ends, and a short slot across each end. Lay each strip on its group's outer face and fix it with an M4 screw through each end slot into the arm's end, just loose enough to slide sideways. Turned one way, the cream pushes each strip so its slot lies over the slats; the other way, over a space.

Ibikoresho by'iyi ntambwe:

Urupapuro rw'icyuma kitagira ingeseUrupapuro rw'icyuma kitagira ingese1 igice
Ibitorezo by'imashiniIbitorezo by'imashini8 ibice
Uruziga RurambuyeUruziga Rurambuye8 ibice

Ibikoresho bikenewe:

Ibyuma bikata ibyuma bisanzweIbyuma bikata ibyuma bisanzwe
Amakariso (Ikariso ry'Intoki)Amakariso (Ikariso ry'Intoki)
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Ikusanyirizo ry'ibitoreziIkusanyirizo ry'ibitorezi
9

Shaft, cog wheels and crank

Pass a 20 mm stainless shaft through one end of the box, the two hubs and the other end, and pin the hubs to it. On the outside of the geared end, screw a hardwood block 96 mm above the shaft, fix a 20 mm stud in it, and fit the large wheel on the stud with a crank and handle. Pin the small wheel on the shaft's end meshing with it.

Ibikoresho by'iyi ntambwe:

Agati k'icyuma kitagira ingeseAgati k'icyuma kitagira ingese2 ibice
Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye1 igice
Udukoni tw'ibiti bikomeyeUdukoni tw'ibiti bikomeye1 igice
Icyegeranyo cy'inyuzi z'impande esheshatuIcyegeranyo cy'inyuzi z'impande esheshatu3 ibice
Ecrou ifunga ifite umuzingo wa nayiloniEcrou ifunga ifite umuzingo wa nayiloni3 ibice
Fibere ya PETGFibere ya PETG1 igice

Ibikoresho bikenewe:

Imashini icapa 3D ikoresha umugozi (FDM)Imashini icapa 3D ikoresha umugozi (FDM)
Umucumita w'IbyumaUmucumita w'Ibyuma
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Isupana ihindurwaIsupana ihindurwa
10

The build in 3D

FreeCAD model of this build, front side cut away: the dash's two crosses of curved arms, the four groups of slats with their strips, slots and screws, the shaft through the box's ends, and the two cog wheels and crank outside. The dash was turned through 16 angles.
Dosiye y'IgishushanyoBLENDCC0 - Free
11

Churn, then gather

Pour about 6 litres of heavy cream at about 15 °C into the box, checked with the thermometer, and put the lid on. Turn the crank so the dash turns with the curve of its arms, timing it. When the butter comes, turn the crank the other way so the strips slide over and the dash gathers the butter into a corner. Lift it out, drain the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.

Ibikoresho by'iyi ntambwe:

Igice cy'ibinure cy'amataIgice cy'ibinure cy'amata6 l
Umunyu w'inyanja muniniUmunyu w'inyanja munini1 igice
AmaziAmazi1 igice

Ibikoresho bikenewe:

Igipima ubushyuhe gifite uruti rusigara mu kintuIgipima ubushyuhe gifite uruti rusigara mu kintu
Isaha yo GuhagarikaIsaha yo Guhagarika
Iminzani ya Digitale yo mu GikoniIminzani ya Digitale yo mu Gikoni
Ibakure rinini ryo kuvanga ry'icyuma kitagira ingeseIbakure rinini ryo kuvanga ry'icyuma kitagira ingese
12

Troubleshooting

Sliding-strip churn troubleshooting.

Flow

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13

History and honest limits

**Daniel K. France** of Congress, Wayne County, Ohio, US 25,404, 13 September 1859, "Churn-Dash". He claimed the metallic strips B on the convex surface of the slats, held by slots and screws. He disclaimed slats or beaters hinged to the arms. His slats, half by one inch, are kept; every other size is ours. His plates A, changed to reverse the dash when the crank is used alone, are not built.

Ibikoresho

15

Ibikoresho bikenewe

20

Dosiye z'igishushanyo

3

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