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Heat Exchanger: the Double-Pipe Residual Exchanger (Bell, 1923)
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4. Ugushyingo 2026NO
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Heat Exchanger: the Double-Pipe Residual Exchanger (Bell, 1923)

A heat exchanger built from stock pipe: runs of one pipe inside another, joined by return bends. Hot residuum from the stills flows one way in the outer pipe while cold crude flows the other way in the inner one, so the crude reaches the stills already warm. Variable: 2 in within 3 in, or 3 in within 4 in, and the number of runs (Bell's Fig. 73 has 16). Expect a transfer rate of 14 to 18 B.t.u. Source: H. S. Bell, American Petroleum Refining (1923), pp. 156-162. Unknown: run length, packing. Picture: Fig. 73 of the book.
Hejuru
Unknown

Amabwiriza

1

Choose the pipe pair

Use 2 in pipe inside 3 in, or 3 in inside 4 in. Plan the number of runs (Fig. 73: 16 runs of 2 in in 3 in). Not given: run length.

Ibikoresho bikenewe:

Ingano zitazwiIngano zitazwi
2

Put up the supports

Stand up channel-iron supports and bolt the runs to them, stacked so the bends line up at each end (Fig. 73).

Ibikoresho by'iyi ntambwe:

Icyuma gifite ishusho ya UIcyuma gifite ishusho ya U1 supports
Bulo ifite umutwe w'impande esheshatu - urwego 8.8Bulo ifite umutwe w'impande esheshatu - urwego 8.81 igice

Ibikoresho bikenewe:

Igifashi cy'imiyoboroIgifashi cy'imiyoboro
3

Assemble the runs

Slide each inner pipe into its outer pipe. At one end join the outer pipes with 3 in return bends whose stuffing boxes the 2 in pipe passes through; make the boxes extra deep, because hot oil penetrates. Join the inner pipes with 2 in return bends with unions. Use heavy fittings; steel ones on the first runs where the oil is 460 °F or hotter.

Ibikoresho by'iyi ntambwe:

Umuyoboro w'icyuma (ufite inkuta zikomeye, impera zifite amasunikiro)Umuyoboro w'icyuma (ufite inkuta zikomeye, impera zifite amasunikiro)1 2 in and 3 in runs
Igihuza cy'umuyoboro gifite imiryaIgihuza cy'umuyoboro gifite imirya1 return bends, unions, stuffing boxes
Ikizibiro kitazwiIkizibiro kitazwi1 stuffing boxes

Ibikoresho bikenewe:

Igifashi cy'imiyoboroIgifashi cy'imiyoboro
4

Connect the headers

Run counter-current: hot residuum from the stills enters the outer pipes from a 3 in header and leaves cold to storage by another; cold oil from storage enters the inner pipes from a 2 in header and leaves hot to the stills. Valve the headers.

Ibikoresho by'iyi ntambwe:

Umuyoboro w'icyuma (ufite inkuta zikomeye, impera zifite amasunikiro)Umuyoboro w'icyuma (ufite inkuta zikomeye, impera zifite amasunikiro)1 headers
Valve y'urugiValve y'urugi2 ibice

Ibikoresho bikenewe:

Igifashi cy'imiyoboroIgifashi cy'imiyoboro

Ibikoresho

6

Ibikoresho bikenewe

2

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

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