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Methyl Methacrylate Syrup: Partly Polymerised below 80 °C with Hydrogen Peroxide
Charlie

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Charlie

20. Ukwakira 2026DE
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Methyl Methacrylate Syrup: Partly Polymerised below 80 °C with Hydrogen Peroxide

Methyl methacrylate syrup is the monomer partly polymerised until it is thick: the stock that is poured between glass plates to cast acrylic sheet. ICI's Tattersall (US 2,071,907, 1937) heats the liquid monomer with a little catalyst, never above 80 °C, until it is syrupy, then cools it. His example used benzoyl peroxide and he names hydrogen peroxide as an alternative but gives no amount. Our choice: 14 g of 3 % hydrogen peroxide per kg of monomer, as many peroxide molecules as his 0.3 % benzoyl peroxide. Methyl methacrylate is flammable: no open flame. The picture: our diagram.
Hagati
Half a day

Amabwiriza

1

Weigh monomer and peroxide

Weigh liquid methyl methacrylate into a round-bottom flask and add 14 g of 3 % hydrogen peroxide per kg of monomer (our amount; the patent only says a relatively small amount).

Ibikoresho by'iyi ntambwe:

Metili MetakirilateMetili Metakirilate1 kg
Perokside ya hidorojeni (3 %)Perokside ya hidorojeni (3 %)14 g

Ibikoresho bikenewe:

Icupa rifite igituza kizengurutseIcupa rifite igituza kizengurutse
Umunzani w'ibiroUmunzani w'ibiro
Amadarubindi yo Kwirinda IbinyabutabireAmadarubindi yo Kwirinda Ibinyabutabire
Uturindantoki tw'ikawusuUturindantoki tw'ikawusu
Akabati k'umwotsi (gafite umuyoboro)Akabati k'umwotsi (gafite umuyoboro)
2

Heat, never above 80 °C

Fit a reflux condenser and warm the flask in a water bath to near but not above 80 °C. Above 80 °C the finished sheet is not flawless; lower temperatures work but take longer.

Ibikoresho bikenewe:

Icupa rifite igituza kizengurutseIcupa rifite igituza kizengurutse
Konderisateri isubizaKonderisateri isubiza
Ubwogero bw'AmaziUbwogero bw'Amazi
Urubaho rushyushyaUrubaho rushyushya
Igipima Ubushyuhe cy'UbushakashatsiIgipima Ubushyuhe cy'Ubushakashatsi
Akabati k'umwotsi (gafite umuyoboro)Akabati k'umwotsi (gafite umuyoboro)
3

Stop when it is syrupy

Check the thickness now and then with a glass rod. Stop when the liquid has become a syrup. The patent took its example to a molecular weight of 3000, measured by viscosity, and gives no time.

Ibikoresho bikenewe:

Akati k'Ikirahure ko KuvangaAkati k'Ikirahure ko Kuvanga
Igipima Ubushyuhe cy'UbushakashatsiIgipima Ubushyuhe cy'Ubushakashatsi
4

Cool to room temperature

Cool the syrup to about room temperature (30 °C in the example) in cold water. It is then ready to pour between glass plates and cast into sheet.

Ibikoresho bikenewe:

Ikigega cyo gukonjesha n'amaziIkigega cyo gukonjesha n'amazi
Igipima Ubushyuhe cy'UbushakashatsiIgipima Ubushyuhe cy'Ubushakashatsi
Uturindantoki tw'ikawusuUturindantoki tw'ikawusu

Ibikoresho

2

Ibikoresho bikenewe

11

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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