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Counter-Turning Cylinder Churn: The Ribbed Cylinder Turns One Way While the Dashers Inside Turn the Other
Buttercup

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Buttercup

11. Ugushyingo 2026IE
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Counter-Turning Cylinder Churn: The Ribbed Cylinder Turns One Way While the Dashers Inside Turn the Other

Edwin Ward of New York received US 27,175, dated 14 February 1860, for a churn. A horizontal cylinder with ribs inside turns on bearings while a shaft through it, carrying dashers, turns the other way: one crank drives both, the cylinder through a pair of pinions on a tube round a short fixed shaft and a toothed ring on its head. He reports butter "in from three to five minutes". The patent gives no sizes; every size here is ours.
Hejuru
About 3 days, plus printing

Amabwiriza

1

One crank, two directions

Gupakira ikaye ya Jupyter…
2

Dashers turning inside a still barrel, two months before

Rohrer's barrel stands still round the turning dashers. Ward turns the cylinder too, the other way.
3

Read US 27,175

"Now it will readily be seen that whenever rotation is given to the shaft that it and the dashers will traverse in one direction and that the cylinder and slats will traverse in a contrary direction, and that the velocity of the one in relation to that of the other will depend upon the number of teeth and comparative diameter of the pinions and the toothed surface on the head of the cylinder."
4

Print the crown wheel j

Crown wheel, 60 teeth on its face, module 2, with a hub bored 16.4 mm for the shaft. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Dosiye y'IgishushanyoSTLCC0 - Free
5

Print the toothed ring o

Crown ring, 120 teeth on its face, module 2, 258 mm across, to screw to the cylinder's head. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Dosiye y'IgishushanyoSTLCC0 - Free
6

Print the pinions k and n

Spur pinion, 12 teeth, module 2, bored 12.6 mm to turn on the fixed shaft l. Print two. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Dosiye y'IgishushanyoSTLCC0 - Free
7

Cylinder a with ribs d and door p

Cut two hardwood heads 364 mm across from 25 mm board, each with a hub 50 mm across bored 17 mm on the axis, the geared head's hub 38 mm long. Bend 1.5 mm stainless sheet into a shell 360 mm across inside and 450 long, screw it to the heads with silicone sealant, and screw four hardwood ribs 30 x 30 mm, 450 long, inside it a quarter turn apart. Cut a door 140 x 160 mm in the shell, hung on two small hinges and closed with a hook. Screw the printed toothed ring to the geared head's face.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye2 ibice
Urupapuro rw'icyuma kitagira ingeseUrupapuro rw'icyuma kitagira ingese2 ibice
Igifunga cya silikoneIgifunga cya silikone1 igice
Imisumari y'ibitiImisumari y'ibiti40 ibice
Ibitorezo by'imashiniIbitorezo by'imashini8 ibice
Ifatanya ry'urugi rw'akabatiIfatanya ry'urugi rw'akabati2 ibice
Inzitizi n'ijishoInzitizi n'ijisho1 igice

Ibikoresho bikenewe:

IkirangamurongoIkirangamurongo
Umucumita wa JigsawUmucumita wa Jigsaw
Imashini ibaza inkombeImashini ibaza inkombe
Ibyuma bikata ibyuma bisanzweIbyuma bikata ibyuma bisanzwe
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Agasanduku k'ibinyo bipfunyitseAgasanduku k'ibinyo bipfunyitse
Igifashe cy'inkoniIgifashe cy'inkoni
Ikusanyirizo ry'ibitoreziIkusanyirizo ry'ibitorezi
8

Shaft f, dashers g and crank h

Cut a 16 mm stainless shaft 662 mm long. Screw four hardwood dashers 430 x 122 x 16 mm to hardwood blocks pinned on it, a quarter turn apart, reaching 140 mm from the axis, and pass it through the heads' hubs. Fit the crown wheel on the geared end and a crank 160 mm long with a handle beyond it.

Ibikoresho by'iyi ntambwe:

Agati k'icyuma kitagira ingeseAgati k'icyuma kitagira ingese1 igice
Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye1 igice
Udukoni tw'ibiti bikomeyeUdukoni tw'ibiti bikomeye1 igice
Ikinyabutabire cy'IbitiIkinyabutabire cy'Ibiti1 igice
Shaft CollarShaft Collar2 ibice
Fibere ya PETGFibere ya PETG1 igice

Ibikoresho bikenewe:

Imashini icapa 3D ikoresha umugozi (FDM)Imashini icapa 3D ikoresha umugozi (FDM)
Ikimasa cyo ku mezaIkimasa cyo ku meza
Umucumita w'IbyumaUmucumita w'Ibyuma
Amakariso (Ikariso ry'Intoki)Amakariso (Ikariso ry'Intoki)
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Urupapuro rwo GusyaUrupapuro rwo Gusya
9

Frame c, bearings b, fixed shaft l and standard m

On a base board stand a post with a hardwood bearing block bored 51 mm for the plain head's hub. At the geared end stand a hardwood standard m, and fix a 12 mm stainless rod l upright in its top, running up into a second bearing block for the geared hub just outside the toothed ring. On l, below the shaft, slide the two pinions joined by a short stainless tube: the upper one meshing the crown wheel j, the lower the toothed ring o. Hold them with collars.

Ibikoresho by'iyi ntambwe:

Ibiti byoroshye bya 70x70 mmIbiti byoroshye bya 70x70 mm1 igice
Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye2 ibice
Agati k'icyuma kitagira ingeseAgati k'icyuma kitagira ingese1 igice
Umuyoboro w'icyuma kitagira ingeseUmuyoboro w'icyuma kitagira ingese1 igice
Shaft CollarShaft Collar2 ibice
Icyegeranyo cy'inyuzi z'impande esheshatuIcyegeranyo cy'inyuzi z'impande esheshatu4 ibice
Ecrou ifunga ifite umuzingo wa nayiloniEcrou ifunga ifite umuzingo wa nayiloni4 ibice

Ibikoresho bikenewe:

Ikimasa cyo ku mezaIkimasa cyo ku meza
Agasanduku k'ibinyo bipfunyitseAgasanduku k'ibinyo bipfunyitse
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Umucumita w'IbyumaUmucumita w'Ibyuma
Isupana ihindurwaIsupana ihindurwa
Umugozi wo GupimaUmugozi wo Gupima
10

The build in 3D

FreeCAD model of this build, the cylinder cut through the middle: the ribs and four dashers, the shaft and crank, the crown wheel and toothed ring facing each other across the upright fixed shaft with its two pinions, the bearings, post and standard on the base.
Dosiye y'IgishushanyoBLENDCC0 - Free
11

Churn

Turn the door uppermost, pour in about 12 litres of heavy cream at about 15 °C, checked with the thermometer, and close it. Turn the crank steadily, timing it: the patent says three to five minutes. When the butter comes, turn the door down over a bowl, let the buttermilk run out, take out the butter, wash it in cold water until it runs clear, salt and weigh it.

Ibikoresho by'iyi ntambwe:

Igice cy'ibinure cy'amataIgice cy'ibinure cy'amata12 l
Umunyu w'inyanja muniniUmunyu w'inyanja munini1 igice
AmaziAmazi1 igice

Ibikoresho bikenewe:

Igipima ubushyuhe gifite uruti rusigara mu kintuIgipima ubushyuhe gifite uruti rusigara mu kintu
Isaha yo GuhagarikaIsaha yo Guhagarika
Iminzani ya Digitale yo mu GikoniIminzani ya Digitale yo mu Gikoni
Ibakure rinini ryo kuvanga ry'icyuma kitagira ingeseIbakure rinini ryo kuvanga ry'icyuma kitagira ingese
12

Troubleshooting

Counter-turning churn troubleshooting.

Flow

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13

History and honest limits

**Edwin Ward** of New York, US 27,175, 14 February 1860, "Churn". He claimed the horizontal cylinder with ribs and an interior shaft with dashers, made to turn in opposite directions. His bevel pinions and the toothed surface on the head are here printed crown gears and pinions, and his fixed shaft l is upright, carrying the geared end's bearing. The patent gives no sizes; every size here is ours.

Ibikoresho

19

Ibikoresho bikenewe

20

Dosiye z'igishushanyo

4

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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