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Liftable-Breaker Dasher Churn: Breakers Stand Still to Churn, Then Lift and Turn to Gather
Emma

أنشأه

Emma

6. أكتوبر 2026SE
26
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Liftable-Breaker Dasher Churn: Breakers Stand Still to Churn, Then Lift and Turn to Gather

Dickinson made the breakers do two jobs: stand still while the cream is churned, then turn with the dashers to gather the butter. Isaac L. Dickinson of Richmond, Wayne County, Indiana, received US 10,487, dated 31 January 1854, for "Dickinson's Improved Churn": perforated dashers on a shaft turned by a crank through bevel wheels, between perforated breakers joined by arms through which the shaft passes, "held stationary by pins entering holes in the bottom of the tub." When the butter is separated the breakers are lifted; the dashers' lower ends enter slots in them, held by small springs, and both "revolve together" to collect the butter. An oblique hole through the shaft admits air. This rung works out the speeds, then prints the base plate, breaker frame, dasher, crown wheel, pinion and standard, builds the churn, and makes butter.
متوسط
About 4 hours, plus printing

التعليمات

1

Still breakers, turning dashers

جارٍ تحميل دفتر Jupyter…
2

A revolving dasher with still breakers before it

The embedded blueprint beats the cream back with fixed slats. Dickinson's breakers stand still while churning and then turn with the dashers to gather the butter.
3

Read US 10,487

"The cream or milk being put into the tub, the dashers are revolved around the shaft by turning the crank e, the breakers remaining stationary, when the butter is separated the breakers are elevated as above described, and revolve with the dashers forming the whole sweep of the tube, for the purpose of collecting the butter—the dasher and breakers being held together in this position by the springs i, i, before mentioned."
4

Print the parts

Print the base plate with its pivot and two pin holes (/uploads/blueprints/liftable-breaker-dasher-churn-base-plate.stl), the breaker frame flat on its face (/uploads/blueprints/liftable-breaker-dasher-churn-breaker-frame.stl), the dasher standing up (/uploads/blueprints/liftable-breaker-dasher-churn-dasher.stl), the 36-tooth crown wheel (/uploads/blueprints/liftable-breaker-dasher-churn-crown-wheel.stl), the 12-tooth pinion (/uploads/blueprints/liftable-breaker-dasher-churn-pinion.stl) and the standard (/uploads/blueprints/liftable-breaker-dasher-churn-standard.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

المواد لهذه الخطوة:

خيط PETGخيط PETG1 قطعة

الأدوات المطلوبة:

طابعة ثلاثية الأبعاد بالخيط (FDM)طابعة ثلاثية الأبعاد بالخيط (FDM)
5

Tub, shaft and frame

Use a straight-sided round food-grade container about 190 mm across inside and 250 mm deep. Lay the base plate in its bottom. Drill a 3 mm hole slantwise through a 10 mm stainless rod near its top, inside the tub, as his air hole m. Slide the breaker frame down over the rod so its pins drop into the base plate's holes, then slide on the dasher so its boards sit just above the frame's bottom bar, and tighten its set screw. Stand the rod's foot in the pivot.

المواد لهذه الخطوة:

حافظة خزن بدرجة غذائيةحافظة خزن بدرجة غذائية1 قطعة
قضيب فولاذ طريقضيب فولاذ طري1 قطعة
براغي آليةبراغي آلية1 قطعة

الأدوات المطلوبة:

مثقاب لاسلكيمثقاب لاسلكي
طقم لقم ثقبطقم لقم ثقب
منشار حديدمنشار حديد
طقم مفكاتطقم مفكات
6

Lid, gears and crank

Cut the container's lid in half and fix one half over the tub with a hole for the rod. Fix the pinion on the rod's top. Screw the standard to the lid half and run a short 10 mm rod through its bearing into the crown wheel so its teeth mesh the pinion; screw a dowel handle into the crown wheel's boss.

المواد لهذه الخطوة:

قضيب فولاذ طريقضيب فولاذ طري1 قطعة
أوتاد من خشب صلبأوتاد من خشب صلب1 قطعة
برغي خشب #8 × 1 بوصةبرغي خشب #8 × 1 بوصة1 قطعة
براغي آليةبراغي آلية1 قطعة

الأدوات المطلوبة:

منشار حديدمنشار حديد
طقم مفكاتطقم مفكات
مثقاب لاسلكيمثقاب لاسلكي
7

The build in 3D

FreeCAD model of this build, not of the patent: the tub cut away to show the base plate, the breaker frame pinned to it and the dasher on the rod between the breakers, with the crown wheel and pinion on the half lid.
ملف التصميمBLENDCC0 - Free
8

Churn, then lift and gather

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres and crank steadily; time until the butter comes. Lift the breaker frame by its arm until its pins leave the base plate and its slots take the dashers' lower ends, then crank on slowly so the whole frame sweeps the butter together. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
الخطوة 8 - Image 1

المواد لهذه الخطوة:

قشدة كاملة الدسمقشدة كاملة الدسم2000 مل
ملح بحري خشنملح بحري خشن1 قطعة
ماءماء1 قطعة

الأدوات المطلوبة:

مقياس حرارة بمجس يبقى داخل الطعاممقياس حرارة بمجس يبقى داخل الطعام
ساعة إيقافساعة إيقاف
ميزان مطبخ رقميميزان مطبخ رقمي
وعاء خلط كبير من فولاذ مقاوم للصدأوعاء خلط كبير من فولاذ مقاوم للصدأ
9

Breakers that turn, slots that will not hold

Liftable-breaker churn troubleshooting.

Flow

Loading...
10

History and honest limits

**Isaac L. Dickinson** of Richmond, Wayne County, Indiana, received US 10,487, dated 31 January 1854 (the drawing sheet reads "I. L. Dickinson"). The specification uses the letter i for both the lid's staples and the dashers' springs. He claimed the combination of the rotating dashes with the breakers, "so that said breakers may remain stationary, while churning and revolving with the dashers to collect the butter." **Honest limits.** A container, printed parts and a crown wheel with a spur pinion stand in for his tub and bevel wheels; a raised rib stands in for each spring. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

المواد

9

الأدوات المطلوبة

9

ملفات التصميم

1

CC0 ملكية عامة

هذا المخطط مُصدر بموجب CC0. يحق لك نسخه وتعديله وتوزيعه واستخدامه لأي غرض، دون طلب إذن.

ادعم الصانع بشراء منتجات عبر مخططه حيث يكسب عمولة الصانع يحددها البائعون، أو أنشئ نسخة جديدة من هذا المخطط وضمّنه كرابط في مخططك لمشاركة الإيرادات.

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