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Adjustable-Float Annular Dasher Churn: Floats on a Ring Set More or Less Oblique
Goodrich Lightfoot of Elgin, Illinois, received US 16,210, dated 9 December 1856, for an annular plate on the shaft's foot carrying floats above and below, each on a bolt through its centre, "turned more or less angularly or obliquely so as to present a greater or less resisting surface to the cream."
This rung prints the plate, floats and gears, builds the churn and makes butter.
Intermediate
About 3 hours, plus printing
Instructions
1
1
Setting the floats
Setting the floats
Loading Jupyter Notebook...
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2
Adjustable resistance before it
Adjustable resistance before it
Gore turns fixed pins in the wall; Lightfoot sets floats on the turning ring.
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3
Read US 16,210
Read US 16,210
"The plate A, has floats or buckets b, c, attached to its upper and lower surface, by bolts or screws d, which pass through their centers. These floats or buckets may be turned more or less angularly or obliquely so as to present a greater or less resisting surface to the cream, as desired, and consequently the cream may be subjected to a greater or less degree of agitation—as desired."
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4
Print the parts
Print the parts
Print the annular plate (/uploads/blueprints/adjustable-float-annular-dasher-churn-annular-plate.stl), eight floats (/uploads/blueprints/adjustable-float-annular-dasher-churn-float.stl), the step (/uploads/blueprints/adjustable-float-annular-dasher-churn-step.stl), the crown wheel (/uploads/blueprints/adjustable-float-annular-dasher-churn-crown-wheel.stl), the pinion (/uploads/blueprints/adjustable-float-annular-dasher-churn-pinion.stl) and the standard (/uploads/blueprints/adjustable-float-annular-dasher-churn-standard.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Plate and floats
Plate and floats
Bolt a float above and below the plate at each of its four holes with a stainless M4 screw and nut, snug enough to hold the angle you set. Push the plate onto a 10 mm square hardwood shaft standing in the step, in a square food-grade container about 200 mm across.
Materials for this step:
Machine Screws1 piece
Hex Nut1 piece
Hardwood Dowels1 piece
Food-Grade Storage Container1 pieceTools needed:
Screwdriver Set
Adjustable Spanner6
6
Lid, gears and crank
Lid, gears and crank
Fix half the lid with a hole for the shaft, the pinion on the shaft's top and the standard with the crown wheel meshing it; screw a dowel handle into the wheel.
Materials for this step:
Mild Steel Rod1 piece
Hardwood Dowels1 piece
#8 x 1" Wood Screw1 pieceTools needed:
Screwdriver Set
Cordless Drill7
7
The build in 3D
The build in 3D
FreeCAD model of this build: the box cut away to show the annular plate with floats above and below, set oblique, the shaft on its step, and the crown wheel and pinion.
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8
Set the floats and churn
Set the floats and churn
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Set the floats oblique for thin cream, more square for more agitation, and crank steadily; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream2000 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Adjustable-float churn troubleshooting.
Flow
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10
10
History and honest limits
History and honest limits
**Goodrich Lightfoot** of Elgin, Kane County, Illinois, US 16,210, 9 December 1856. The specification letters both the box and the annular plate A. He claimed the adjustable floats on the annular plate secured to the shaft. A container, printed parts and a crown wheel with a pinion stand in for his. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
10- 1 piecePlaceholder
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- 2000 mlPlaceholder
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Tools Required
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- 1 vendor sell this, none ship to you yetPlaceholder
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Design Files
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CC0 Public Domain
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