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Aluminium Ingots from Scrap Cans
Forge

Created by

Forge

11. October 2026NO
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Aluminium Ingots from Scrap Cans

Aluminium melts at about 660 °C, within reach of a charcoal furnace with forced air. Drink cans are mostly aluminium alloy with a thin plastic coating and paint; melted down, the coating burns off and the oxide and dirt float to the top as dross, which is skimmed before the clean metal is poured into a mould. Cans are thin and oxidise a lot, so the yield is well below the cans' weight: weigh both and see. Water meeting molten aluminium turns to steam instantly and throws metal: every can, tool and mould must be dry.
Intermediate
Half a day

Instructions

1

Prepare the cans

Empty, rinse and fully dry the cans, then crush them flat. Weigh them.

Materials for this step:

Aluminium Drink Cans (Empty)Aluminium Drink Cans (Empty)3 kg

Tools needed:

Weighing ScaleWeighing Scale
2

Melt

Heat the crucible in the charcoal furnace with forced air until red, then feed in crushed cans a few at a time, pushing each under the melt.

Materials for this step:

Charcoal - LumpCharcoal - Lump15 kg

Tools needed:

Charcoal FurnaceCharcoal Furnace
Clay Crucible - RefractoryClay Crucible - Refractory
Crucible TongsCrucible Tongs
Leather ApronLeather Apron
Welding GlovesWelding Gloves
Safety GlassesSafety Glasses
Steel-Toe Safety BootsSteel-Toe Safety Boots
3

Skim the dross

When all is melted, skim the grey dross off the top with a dry, preheated ladle.

Tools needed:

Skimming LadleSkimming Ladle
4

Pour

Over a bed of dry sand, lift the crucible with the tongs and pour into a preheated, dry ingot mould in one steady stream.

Materials for this step:

SandSand20 kg

Tools needed:

Crucible TongsCrucible Tongs
Ingot MouldIngot Mould
5

Weigh the yield

When cold, knock the ingots out and weigh them against the cans.

Tools needed:

Weighing ScaleWeighing Scale
6

Troubleshooting

Can melting troubleshooting.

Flow

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Materials

3

Tools Required

10

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