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Set-Wing Dasher Churn: Wings on Two Cross Rods Through the Staff Are Set by Screws to Lift or Press the Cream
William F. Armstrong and Morgan Payne of Cardington, Ohio, received US 32,814, dated 16 July 1861, for a dasher made of a staff pierced at right angles by two rods, each carrying a wing at either end. Each wing turns on its rod and is fixed by a set screw, so some can be set to lift the cream and others to press it down, and the angles changed at will. Upright strips inside the churn break the swirl.
The patent gives no sizes; every size here is ours.
Beginner
About 1 day
Instructions
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Setting the wings
Setting the wings
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Paddles sloping opposite ways, five months before
Paddles sloping opposite ways, five months before
Mickey fixes his paddles' slopes. Armstrong and Payne let each wing be set by a screw.
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Read US 32,814
Read US 32,814
"D, D, represent the dashers which are secured to the shafts C, C, by means of set screws as shown so that they may be made permanent in different positions when desired. The cream is elevated by some of the dashers and depressed by others, and the angle at which either occurs may be changed by setting the dashers in different positions."
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Churn A and strips a
Churn A and strips a
Use a 20-litre food-grade bucket as the churn A. Cut four hardwood strips a 20 mm wide and 320 long, tapered behind so their faces stand upright 125 mm from the centre against the sloping wall, and screw them inside from outside a quarter turn apart, 20 mm above the floor, sealing the screw holes. Cut a 12 mm HDPE lid with a 27 mm hole in the middle.
Materials for this step:
20-Liter Bucket1 piece
Hardwood Board1 piece
Wood Screws12 pieces
HDPE Sheet1 pieceTools needed:
Table Saw
Cordless Drill
Drill Bit Set
Screwdriver Set
Compass
Jigsaw
Spade Bit Set5
5
Print the step
Print the step
The step on the floor: 40 mm across, 12 high, with a 12.8 mm hole 8 deep. PETG, 0.2 mm layers, 30 % infill, 4 walls.
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Print the wings D (four)
Print the wings D (four)
A wing: 90 x 60 x 12 mm with a hub 22 mm across, bored 12.4 mm along its length for the rod and 5.2 mm across the hub for an M5 set screw. Print four. PETG, 0.2 mm layers, 30 % infill, 4 walls.
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Staff B, rods C and wings D
Staff B, rods C and wings D
Plane a hardwood staff B 30 mm square and 325 mm long, with a 12 mm stainless pin 10 mm out of its foot, and turn its top 25 mm round for 45 mm above. Bore it 12.2 mm across 100 and 220 mm above its foot, the second at right angles to the first, and push a 12 mm stainless rod C 234 mm long through each. Slide a wing on each rod end and fix it with an M5 set screw: the lower pair turned 30 degrees one way, the upper pair 30 degrees the other. Pin a crank of mild steel flat bar, 108 mm throw, with a hardwood handle on the staff's top.
Materials for this step:
Hardwood Board1 piece
Stainless Steel Rod2 pieces
PETG Filament1 piece
Machine Screws4 pieces
Mild Steel Flat Bar1 piece
Hardwood Dowels1 piece
Split Pin1 pieceTools needed:
FDM 3D Printer
Table Saw
Wood Lathe
Cordless Drill
Drill Bit Set
Hacksaw
Files (Hand File)
Screwdriver Set8
8
The build in 3D
The build in 3D
FreeCAD model of this build, the bucket cut open: four upright strips, the staff on its step with two cross rods and four wings set at opposite angles, the lid and the crank.
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Churn
Churn
Pour about 12 litres of heavy cream at about 15 °C, checked with the thermometer, into the bucket, set the dasher's pin in the step and put on the lid. Turn the crank steadily, timing it. If the cream climbs too high or sits too still, loosen the set screws and change the wings' angles. When the butter comes, lift out the dasher, take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.
Materials for this step:
Heavy Cream12 l
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)
Screwdriver Set10
10
Troubleshooting
Troubleshooting
Set-wing churn troubleshooting.
Flow
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History and honest limits
History and honest limits
**Wm. F. Armstrong** and **Morgan Payne** of Cardington, Morrow County, Ohio, US 32,814, 16 July 1861, "Churn". They claimed "the peculiar arrangement of the dashers or wings upon the shafts C, C". They do not say how the staff is worked; their drawing shows it stepped on a pin in the bottom, so ours is turned by a crank on its top. Their churn widened toward the bottom; ours, a bucket, widens toward the top. The patent gives no sizes; every size here is ours.
Materials
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Tools Required
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Design Files
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