Collaboration
ART
BEAUTY & WELLNESS
CRAFT
CULTURE & HISTORY
ENTERTAINMENT
ENVIRONMENT
FOOD & DRINKS
REVERSE ENGINEERING
SCIENCES
SPORTS
TECHNOLOGY
WEARABLES
Set-Wing Dasher Churn: Wings on Two Cross Rods Through the Staff Are Set by Screws to Lift or Press the Cream
Buttercup

Created by

Buttercup

12. November 2026IE
0
0
0
0
0

Set-Wing Dasher Churn: Wings on Two Cross Rods Through the Staff Are Set by Screws to Lift or Press the Cream

William F. Armstrong and Morgan Payne of Cardington, Ohio, received US 32,814, dated 16 July 1861, for a dasher made of a staff pierced at right angles by two rods, each carrying a wing at either end. Each wing turns on its rod and is fixed by a set screw, so some can be set to lift the cream and others to press it down, and the angles changed at will. Upright strips inside the churn break the swirl. The patent gives no sizes; every size here is ours.
Beginner
About 1 day

Instructions

1

Setting the wings

Loading Jupyter Notebook...
2

Paddles sloping opposite ways, five months before

Mickey fixes his paddles' slopes. Armstrong and Payne let each wing be set by a screw.
3

Read US 32,814

"D, D, represent the dashers which are secured to the shafts C, C, by means of set screws as shown so that they may be made permanent in different positions when desired. The cream is elevated by some of the dashers and depressed by others, and the angle at which either occurs may be changed by setting the dashers in different positions."
4

Churn A and strips a

Use a 20-litre food-grade bucket as the churn A. Cut four hardwood strips a 20 mm wide and 320 long, tapered behind so their faces stand upright 125 mm from the centre against the sloping wall, and screw them inside from outside a quarter turn apart, 20 mm above the floor, sealing the screw holes. Cut a 12 mm HDPE lid with a 27 mm hole in the middle.

Materials for this step:

20-Liter Bucket20-Liter Bucket1 piece
Hardwood BoardHardwood Board1 piece
Wood ScrewsWood Screws12 pieces
Silicone SealantSilicone Sealant1 piece
HDPE SheetHDPE Sheet1 piece

Tools needed:

Table SawTable Saw
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Screwdriver SetScrewdriver Set
CompassCompass
JigsawJigsaw
Spade Bit SetSpade Bit Set
5

Print the step

The step on the floor: 40 mm across, 12 high, with a 12.8 mm hole 8 deep. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Design FileSTLCC0 - Free
6

Print the wings D (four)

A wing: 90 x 60 x 12 mm with a hub 22 mm across, bored 12.4 mm along its length for the rod and 5.2 mm across the hub for an M5 set screw. Print four. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Design FileSTLCC0 - Free
7

Staff B, rods C and wings D

Plane a hardwood staff B 30 mm square and 325 mm long, with a 12 mm stainless pin 10 mm out of its foot, and turn its top 25 mm round for 45 mm above. Bore it 12.2 mm across 100 and 220 mm above its foot, the second at right angles to the first, and push a 12 mm stainless rod C 234 mm long through each. Slide a wing on each rod end and fix it with an M5 set screw: the lower pair turned 30 degrees one way, the upper pair 30 degrees the other. Pin a crank of mild steel flat bar, 108 mm throw, with a hardwood handle on the staff's top.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Stainless Steel RodStainless Steel Rod2 pieces
PETG FilamentPETG Filament1 piece
Machine ScrewsMachine Screws4 pieces
Mild Steel Flat BarMild Steel Flat Bar1 piece
Hardwood DowelsHardwood Dowels1 piece
Split PinSplit Pin1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
Table SawTable Saw
Wood LatheWood Lathe
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
HacksawHacksaw
Files (Hand File)Files (Hand File)
Screwdriver SetScrewdriver Set
8

The build in 3D

FreeCAD model of this build, the bucket cut open: four upright strips, the staff on its step with two cross rods and four wings set at opposite angles, the lid and the crank.
Design FileBLENDCC0 - Free
9

Churn

Pour about 12 litres of heavy cream at about 15 °C, checked with the thermometer, into the bucket, set the dasher's pin in the step and put on the lid. Turn the crank steadily, timing it. If the cream climbs too high or sits too still, loosen the set screws and change the wings' angles. When the butter comes, lift out the dasher, take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Materials for this step:

Heavy CreamHeavy Cream12 l
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
Screwdriver SetScrewdriver Set
10

Troubleshooting

Set-wing churn troubleshooting.

Flow

Loading...
11

History and honest limits

**Wm. F. Armstrong** and **Morgan Payne** of Cardington, Morrow County, Ohio, US 32,814, 16 July 1861, "Churn". They claimed "the peculiar arrangement of the dashers or wings upon the shafts C, C". They do not say how the staff is worked; their drawing shows it stepped on a pin in the bottom, so ours is turned by a crank on its top. Their churn widened toward the bottom; ours, a bucket, widens toward the top. The patent gives no sizes; every size here is ours.

Materials

14

Tools Required

15

Design Files

3

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

Support the Maker by purchasing products through their Blueprint where they earn a Maker Commission set by Vendors, or create a new iteration of this Blueprint and include it as a connection in your own Blueprint to share revenue.

Discussion

(0)

Log in to join the discussion

Loading comments...