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Three-Crank Churn: One Dasher Strokes Up and Down While Two Side Dashers Swing In and Out
Abel Austin of Altona, Illinois, received US 25,553, dated 27 September 1859, for a churn. A shaft bent into three cranks works three dashers: the middle one strokes straight up and down between guides on the box's ends, and two side dashers on levers pivoted in the lid swing sideways, coming together as the middle one rises and parting as it falls. The shaft and dashers lift out together, and the side dashers also press the buttermilk out of the butter.
The patent gives no sizes; every size here is ours.
Intermediate
About 3 days, plus printing
Instructions
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1
Up and down in the middle, in and out at the sides
Up and down in the middle, in and out at the sides
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2
Dashers on a bent crank shaft, two weeks before
Dashers on a bent crank shaft, two weeks before
Gilpatrick's two dashers both stroke up and down. Austin keeps one up-and-down dasher and adds two that swing sideways.
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3
Read US 25,553
Read US 25,553
"My invention uses the old principle of the up and down dasher and for the purpose the greatest possible effective motion to the milk in a breaking or dashing manner, the side dashers having a lateral stroke are added, they are also designed to gather the butter after it is churned and press and work out the buttermilk."
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4
Print the middle link
Print the middle link
The link from the middle crank to D's handle: 120 mm between its two 12.6 mm eyes, 22 x 10 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
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5
Print the side links
Print the side links
The links from the side cranks to the side levers: 167 mm between their eyes, 22 x 10 mm. Print two. PETG, 0.2 mm layers, 40 % infill, 4 walls.
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6
Box, stays N and posts
Box, stays N and posts
From 20 mm hardwood make a box 500 mm long inside, 300 mm wide at the floor and 360 mm at the top, 380 mm deep, with square ends and the sides sloping out. Carry each end up as a post 80 mm wide to 650 mm above the floor, cut a 13 mm slot down its middle to 600 mm, and hinge a hardwood cap over the slot, held by a hook and eye. Glue two strips 20 x 20 mm up the inside of each end, 64 mm apart, as the stays N. Fill the box with water overnight so it swells tight, then empty it.
Materials for this step:
Hardwood Board4 pieces
Wood Glue1 piece
Wood Screws40 pieces
Cabinet Butt Hinge2 pieces
Hook and Eye2 piecesTools needed:
Table Saw
Hand Saw
Jigsaw
Cordless Drill
Drill Bit Set
Bar Clamp
Try Square
Tape Measure
Water
Screwdriver Set7
7
Lid F, F' and pivots H
Lid F, F' and pivots H
Cut the lid to lie on the box between the posts, in two parts: F, 360 mm long from one end, and F' for the rest, with a turn button K on F to hold F'. In F cut a slot P 40 mm square in the middle, and two slots 30 x 50 mm each side, 40 mm either side of the middle and 133 mm out from it, and bore each across for a 10 mm stainless pin: the pivots H.
Materials for this step:
Hardwood Board1 piece
Stainless Steel Rod1 piece
Wood Screws2 piecesTools needed:
Table Saw
Jigsaw
Mortise Chisel
Wooden Mallet
Cordless Drill
Drill Bit Set
Hacksaw8
8
Shaft a with three cranks
Shaft a with three cranks
Bend 12 mm stainless rod about 900 mm long, heating each bend red with the torch, into three cranks side by side in the middle: a middle crank of 40 mm throw, and a 25 mm crank each side of it, those two pointing opposite ways and both at right angles to the middle one. Make each crank pin 40 mm long. Leave 220 mm of straight shaft one side and 250 mm the other, and fit a hardwood crank handle on the longer end.
Materials for this step:
Stainless Steel Rod1 piece
Hardwood Board1 piece
Hardwood Dowels1 piece
Wood Glue1 pieceTools needed:
Propane Torch
Bench Vise
Hammer
Heat-Resistant Gloves
Hacksaw
Files (Hand File)
Cordless Drill
Drill Bit Set9
9
Dashers D and E, E
Dashers D and E, E
Make D a hardwood plate 498 x 60 x 20 mm, to slide between the stays, on a handle D' 30 mm square and 402 mm long, bored 12.6 mm 12 mm from its top. Make each side lever e 30 mm square and 514 mm long, bored 12.6 mm at its top and 10.4 mm 220 mm below it for the pivot, and screw a board E 440 x 120 x 20 mm across its foot. Set the lid on, D's handle through P and each lever in its slot on its pivot pin. Put the shaft in the posts' slots and close the caps, then join each crank to its handle with its printed link, fixed with washers and split pins.
Materials for this step:
Hardwood Board2 pieces
Wood Glue1 piece
Wood Screws8 pieces
Flat Washer6 pieces
Split Pin6 pieces
PETG Filament1 pieceTools needed:
FDM 3D Printer
Table Saw
Cordless Drill
Drill Bit Set
Screwdriver Set
Sandpaper
Tape Measure10
10
The build in 3D
The build in 3D
FreeCAD model of this build, one side and the loose half of the lid left off: the box with its stays and posts, the shaft with its three cranks, the links, the middle dasher in its stays and the two side dashers on their pivots. The crank was turned through 24 positions.
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11
Churn, then press
Churn, then press
Pour about 20 litres of heavy cream at about 15 °C into the box, checked with the thermometer, put F' on and turn the button. Turn the crank steadily, timing it; F' can come off to look. When the butter comes, unhook the caps, slip the middle link off its crank, lift out the shaft with the side dashers and lid F, and pour off the buttermilk. Put the shaft and side dashers back, add cold water, and turn the crank to work the butter and press the buttermilk out with the side dashers. Lift out the butter, salt and weigh it.
Materials for this step:
Heavy Cream20 l
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)12
12
Troubleshooting
Troubleshooting
Three-crank churn troubleshooting.
Flow
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13
History and honest limits
History and honest limits
**Abel Austin** of Altona, Knox County, Illinois, US 25,553, 27 September 1859, "Churn". He disclaimed the shaft with cranks and the dashers with handles on their own, and claimed their arrangement with the links, springs, bearing box i, spring g and lid F F'. The patent gives no sizes; every size here is ours. His springs c on the links and spring g on the bearing boxes are here split pins and a hook and eye.
Materials
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Tools Required
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Design Files
3This blueprint makes
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