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Monorail Sled: Two Tandem Plank Runners Shod With Strap Iron, Steered Lying Down (Boy Mechanic, 1915)
Harry Hardy's monorail sled from The Boy Mechanic, Book 2 (1915): two plank runners one behind the other under a 6 ft board, shod with square-edged strap iron that grips like a skate. The rider lies full length and steers the front runner with a bar, balancing like a cyclist.
Intermediate
About 1 day
Instructions
1
1
His sketch in centimetres
His sketch in centimetres
Loading Jupyter Notebook...
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2
Read The Boy Mechanic, Book 2
Read The Boy Mechanic, Book 2
"Round iron or half-round iron should not be used, as these are liable to skid. The square, sharp edges of the strap iron prevent this and grip the surface just as a skate."
3
3
Cut and shoe the runners
Cut and shoe the runners
Cut the two runners from 1 in plank to the size and shape of his sketch: the front runner 2 ft long, the rear one 2-1/2 ft long and about 1 ft high (the sketch prints the rear length with an inch mark; it is drawn as 2-1/2 ft). Shoe them with strap iron 1 in wide and 1/4 in thick, keeping the edges square and sharp.
Materials for this step:
Hardwood Board1 piece
Mild Steel Flat Bar1 piece
Wood Screws1 pieceTools needed:
Hand Saw
Coping Saw
Hacksaw
Bench Vise
Hand Drill
Pencil
Tape Measure4
4
Fit the rear runner
Fit the rear runner
Nail or bolt blocks on either side of the upper edge of the rear runner and screw the top board (6 ft long, 1 in thick) to them. Brace the runner with strap iron, as in the sketch.
Materials for this step:
Pine Board1 piece
Hardwood Board1 piece
Mild Steel Flat Bar1 piece
Carriage Bolt1 piece
Wood Screws1 pieceTools needed:
Hand Saw
Hacksaw
Hand Drill
Hammer5
5
Fit the front runner and steering
Fit the front runner and steering
Fit the front runner the same way, but with only one pair of blocks at the centre and a thin piece of wood on their tops as the fifth wheel. Bore the hole for the steering post 6 in from the front end of the top, a little larger than the post. Round the post where it passes through the hole and leave its upper end square, to take the steering bar tightly.
Materials for this step:
Hardwood Board1 piece
Mild Steel Flat Bar1 piece
Wood Screws1 pieceTools needed:
Hand Saw
Brace and Bit
Chisels
Hand Plane6
6
Troubleshooting
Troubleshooting
Monorail sled troubleshooting.
Flow
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7
History and honest limits
History and honest limits
From "How to Make a Monorail Sled" by Harry Hardy, in **The Boy Mechanic, Book 2**, Popular Mechanics, 1915 (Project Gutenberg 44585; checked on the archive.org scan boymechanicbook200chic2, p. 50). The rear runner length is printed 2-1/2 with an inch mark but drawn longer than the 2 ft front runner, so it is read here as 2-1/2 ft. He gives no sizes for the blocks, braces or steering bar. The tools and metric figures are ours.
Materials
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Tools Required
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