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Cam-Wheel Crosspiece Churn: Free Cam Wheels Above and Below the Arm Throw the Cream Out and Draw It Back
Alfred Rose of Penn Yan, New York, received US 20,730, dated 29 June 1858, for a churn whose crosspiece, turned by a crank and bevel gears, carries cam wheels at its ends: those below, set the reverse way, help the cream's outward motion, those above carry it toward the centre, so it whirls less.
This rung prints the crosspiece, cam wheels and gearing at tabletop scale, on a stock pot.
Advanced
About 5 hours, plus printing
Instructions
1
1
Gearing and the wheels' path
Gearing and the wheels' path
Loading Jupyter Notebook...
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2
Free wheels on a turning dasher, before it
Free wheels on a turning dasher, before it
Routzahn's wheels spun inside a revolving frame; Rose sets cam wheels above and below a crosspiece, opposite ways.
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3
Read US 20,730
Read US 20,730
"The lower camwheels will greatly facilitate the centrifugal motion of the cream, and the upper camwheels will facilitate the motion of the cream toward the center, thereby diminishing the whirling motion that the cream would have if the camwheels were not used."
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4
Print the parts
Print the parts
Print the crosspiece (/uploads/blueprints/cam-wheel-crosspiece-churn-arm-d.stl), four cam wheels (/uploads/blueprints/cam-wheel-crosspiece-churn-cam-wheel.stl), pinion I (/uploads/blueprints/cam-wheel-crosspiece-churn-pinion-i.stl), wheel J (/uploads/blueprints/cam-wheel-crosspiece-churn-wheel-j.stl), the step (/uploads/blueprints/cam-wheel-crosspiece-churn-step.stl), the cover (/uploads/blueprints/cam-wheel-crosspiece-churn-cover.stl), two posts (/uploads/blueprints/cam-wheel-crosspiece-churn-post.stl), the support (/uploads/blueprints/cam-wheel-crosspiece-churn-support-h.stl) and the crank (/uploads/blueprints/cam-wheel-crosspiece-churn-crank.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Shaft and crosspiece
Shaft and crosspiece
Cut a 10 mm square hardwood strip 284 mm long as the shaft and sand it. Slide the crosspiece on, its hub 24 mm above the shaft's foot, and fix it with an M3 screw drilled through the shaft. Put an M4 screw up through each of the four pin holes: two cam wheels go on the outer pins on top, two flipped over on the inner pins below, each held loosely by a lock nut so it spins freely. Set the step in the pot and stand the shaft in it.
Materials for this step:
Stock Pot1 piece
Hardwood Strip1 piece
Machine Screws1 piece
Nylon Insert Lock Nut1 pieceTools needed:
Hand Saw
Sandpaper
Hand Drill
Screwdriver Set6
6
Cover and gearing
Cover and gearing
Lay the cover on the pot with the shaft through its centre. Fix pinion I on the shaft with an M3 screw drilled through it. Screw the support over the shaft's top and the two posts to the cover from below, M4 screws in all. Push a 10 mm dowel through the posts as the crank shaft, press wheel J tight on its inner end to mesh with I, and fix the crank on its outer end with an M3 screw drilled through the dowel.
Materials for this step:
Hardwood Dowels1 piece
Machine Screws1 pieceTools needed:
Hand Saw
Hand Drill
Screwdriver Set7
7
The build in 3D
The build in 3D
FreeCAD model of this build: the pot cut open, the step, the square shaft, the crosspiece with two cam wheels above at its ends and two reversed below, the cover, pinion I and wheel J, the two posts, the arched support and the crank.
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8
Churn
Churn
Pour in 1.5 litres of heavy cream at about 15 °C, checked with the thermometer. Turn the crank steadily and time it with the stopwatch. When the butter comes, lift out the cover and shaft, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.
Materials for this step:
Heavy Cream1.5 l
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Cam-wheel churn troubleshooting.
Flow
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10
History and honest limits
History and honest limits
**Alfred Rose** of Penn Yan, Yates County, New York, US 20,730, 29 June 1858. His box was square, of wood or metal; his lid came in halves held by latches; his posts had feet to fit any size of churn. He claimed the cam wheels E, E and F, F and the crosspiece D, arranged as shown. Our pot, cover, sizes, gear counts and the cam wheels' outline are ours. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
9- 1 piecePlaceholder
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- 2 piecesPlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
- 1.5 lPlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
Tools Required
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Design Files
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