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Contrary Hinged-Dasher Air-Pump Churn: Two Crossing Dashers Fold to Gather, a Pump Blows Air Through the Cream
Buttercup

Created by

Buttercup

11. November 2026IE
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Contrary Hinged-Dasher Air-Pump Churn: Two Crossing Dashers Fold to Gather, a Pump Blows Air Through the Cream

Philip L. Clow of Cohoes, New York, received US 26,092, dated 15 November 1859, for a churn. One crank shaft and two pairs of bevel wheels turn two upright plate dashers in opposite directions at the same speed, so close that their paths cross. Their outer parts are hinged: turned one way they stand open to churn, turned the other they fold back to gather the butter. A pump on the same shaft blows air in at the bottom, and hot or cold water under the vessel's bottom keeps the cream at the right warmth. The patent gives no sizes; every size here is ours.
Advanced
About 2 days, plus printing

Instructions

1

Two dashers whose paths cross, and the air the pump gives

Loading Jupyter Notebook...
2

A turning dasher with a hinged leaf for gathering, two months before

Hassler's leaf opens when the dasher is reversed. Clow hinges the outer halves of two counter-turning dashers so they fold back when reversed.
3

Read US 26,092

"I thus hinge the outer parts of the dashers to their central parts in order that after the butter has been produced from the milk or cream by turning the dashers in the directions pointed by the arrows x, x', the person who is churning may then, by simply turning the crank-shaft, I, and dashers, B, B', in the opposite direction, instantly lessen the extent of the space passed over or occupied by the dashers and thus increase the capacity of the churn or give room in the vessel, G, for the gathering of the butter into a mass"
4

Print the feet

A foot 30 mm across and 56 mm tall with a 10 mm recess in its top. Print three. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Design FileSTLCC0 - Free
5

Print the eccentric t

A disc 90 mm across and 12 mm thick bored 12.6 mm 30 mm off its centre, for a 30 mm throw. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Design FileSTLCC0 - Free
6

Vessel G on its reservoir F

Fit a brass spigot low in the side of a large pot at least 400 mm across, as the cock s. Stand the three printed feet in it and the stockpot on them, so water can lie under the stockpot's bottom and up its sides. Drill the stockpot's handle for the clamp hook m.

Materials for this step:

StockpotStockpot1 piece
Large Cooking PotLarge Cooking Pot1 piece
Brass SpigotBrass Spigot1 piece
PETG FilamentPETG Filament1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
Cordless DrillCordless Drill
Spade Bit SetSpade Bit Set
Adjustable SpannerAdjustable Spanner
7

Cover n, posts, shafts and bevel wheels

Cut a hardwood cover 350 mm across, bored 13 mm at 55 mm either side of its middle for the dasher axes k, k', 10 mm for the thermometer and 12 mm for the air tube. Screw two posts 40 x 20 mm, 110 mm tall, on it 300 mm apart and bore them 12.8 mm 80 mm above the cover for the crank shaft I, 12 mm stainless, 442 mm long, with a crank and handle on one end. Fit the two bevel sets so the wheels on k and k' are driven from opposite sides by the pinions on I, back to back between them: the dashers then turn opposite ways at the same speed. Hold the axes in the cover with shaft collars.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Wood GlueWood Glue1 piece
Wood ScrewsWood Screws8 pieces
Stainless Steel RodStainless Steel Rod2 pieces
Bevel Gear Set (Steel, 1:1)Bevel Gear Set (Steel, 1:1)2 pieces
Shaft CollarShaft Collar4 pieces
Hook and EyeHook and Eye1 piece
Hardwood DowelsHardwood Dowels1 piece

Tools needed:

JigsawJigsaw
CompassCompass
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
HacksawHacksaw
Files (Hand File)Files (Hand File)
Screwdriver SetScrewdriver Set
Adjustable SpannerAdjustable Spanner
Tape MeasureTape Measure
8

Dashers B, B' with hinged leaves

From 2 mm stainless sheet cut two centre parts 50 x 220 mm and four leaves 65 x 220 mm. Fix a centre part to each axis k, k', 50 mm above the vessel's floor, and hang a leaf on each of its long edges with two small butt hinges, set so the leaves stop in line with the centre part one way and fold back the other. Set the two dashers a quarter turn apart.

Materials for this step:

Stainless Steel SheetStainless Steel Sheet1 piece
Cabinet Butt HingeCabinet Butt Hinge8 pieces
Machine ScrewsMachine Screws24 pieces
Nylon Insert Lock NutNylon Insert Lock Nut24 pieces

Tools needed:

Tin SnipsTin Snips
Files (Hand File)Files (Hand File)
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Screwdriver SetScrewdriver Set
Adjustable SpannerAdjustable Spanner
9

Force-pump E and pipe u

Fix the eccentric on the crank shaft outside one post, and a 100 ml syringe upright beside it, its plunger joined to a strap round the eccentric. On its nozzle fit two check valves on a tee, one letting air in, the other out. Run silicone tube from the outlet to a stainless tube that passes down through the cover and along the vessel's side to 8 mm above its floor, its end turned inwards.

Materials for this step:

Syringe - LuerSyringe - Luer1 piece
Check Valve (Non-Return)Check Valve (Non-Return)2 pieces
Silicone TubingSilicone Tubing1 piece
Stainless Steel TubeStainless Steel Tube1 piece
Hardwood BoardHardwood Board1 piece
Wood ScrewsWood Screws4 pieces

Tools needed:

HacksawHacksaw
Files (Hand File)Files (Hand File)
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Screwdriver SetScrewdriver Set
10

The build in 3D

FreeCAD model of this build, the vessel, reservoir and cover cut through: the stockpot on its feet in the water pot, the two dashers on their axes a quarter turn apart, the bevel wheels and crank shaft on their posts, the eccentric and syringe pump, the air tube and the thermometer. The dashers were turned through a full turn with their leaves open and folded.
Design FileBLENDCC0 - Free
11

Churn, then gather

Fill the reservoir with warm or cold water until the cream will sit at about 15 °C. Pour about 12 litres of heavy cream into the stockpot, set the cover with the dashers in, hook it down, and put the thermometer through it. Turn the crank so the leaves stand open, timing it, while the pump bubbles air in at the bottom. When the butter comes, turn the crank the other way: the leaves fold back and the dashers gather the butter. Lift the cover and dashers out, gather the butter, empty the reservoir by the spigot, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it.

Materials for this step:

Heavy CreamHeavy Cream12 l
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
Electric KettleElectric Kettle
12

Troubleshooting

Contrary-dasher churn troubleshooting.

Flow

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13

History and honest limits

**Philip L. Clow** of Cohoes, Albany County, New York, US 26,092, 15 November 1859, "Churn". He claimed the outer parts of the two contrarily revolving dashers hung to the central parts by hinges d, and the arrangement of the air-pump E and water-reservoir F with the revolving dashers and cream vessel. The patent gives no sizes; every size here is ours. His force-pump is not described inside: ours is a syringe with two check valves on an eccentric. His reservoir is a closed chamber under the vessel with a funnel, air-vent and cock; ours is an open pot of water with a spigot. His rubber packing between the pinions is left out.

Materials

23

Tools Required

17

Design Files

3

CC0 Public Domain

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