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Coping Saw: Bent Frame, Pinned Blade and Handle
A coping saw is a thin, hardened steel blade stretched between the ends of a springy U-shaped frame with a handle. The frame is bent from metal bar stock or tubing. At each free end an anchor bolt with a slot and a notch holds the blade: the blade has a small cross pin near each end that seats in the notch. One anchor bolt's threaded shank runs into the handle, so tightening the handle tensions the blade and locks it at the chosen angle.
Intermediate
Factory process
Instructions
1
1
Bend the frame
Bend the frame
Bend the bar stock into the U-shaped frame.
Materials for this step:
Steel Bar Stock1 pieceTools needed:
Bar Bending Jig2
2
Fit the anchor bolts
Fit the anchor bolts
Fit an anchor bolt with a slot and a notch through each free end of the frame; one has a threaded shank long enough to reach into the handle.
Materials for this step:
Saw Blade Anchor Bolts2 pieces3
3
Fit the handle
Fit the handle
Thread the handle onto the shank of the anchor bolt.
Materials for this step:
Saw Handle1 piece4
4
Fit the blade
Fit the blade
Seat the pins at each end of the blade in the notches, then turn the handle to tension the blade.
Materials for this step:
Coping Saw Blade1 pieceMaterials
4- 1 piecePlaceholder
- 2 piecesPlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
Tools Required
1- Placeholder
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