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German Harness Leather: Limed, Bated and Bark-Tanned Hides Greased With Linseed Oil and Tallow (Davis, 1885)
How German tanners made harness leather, from C. T. Davis's The Manufacture of Leather (1885): green hides soaked, limed twice, unhaired, fleshed and bated, tanned in old liquor and fresh tan with lay-aways until the cut is brown through, split into sides, smoothed, and greased on the flesh side with linseed oil and tallow; then sold brown or blacked with logwood and iron black.
Advanced
Several months
Instructions
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His schedule
His schedule
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Read The Manufacture of Leather, ch. XXXI
Read The Manufacture of Leather, ch. XXXI
"Special attention should be paid to this process, as soft leather can only be produced by proper bating, while too much bating is injurious, as it destroys the skin fibres and the grain."
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Soak and lime
Soak and lime
Use green hides if possible. Cut out the horns, soak in running water 6 to 8 hours with frequent rinsing (not longer, or water-stripes form), clean off dung, and lay in weak milk of lime for 24 hours; take out, make fresh lime and replace for 24 hours more, then handle regularly. Salted hides need 3 days' soaking to remove all salt; dried hides are soaked and stretched back to shape.
Materials for this step:
Raw Hide1 piece
Slaked Lime1 pieceTools needed:
Tanning Vat
Leather Knife4
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Unhair, flesh and bate
Unhair, flesh and bate
Unhair as soon as the hair pulls out easily, soak a few hours, flesh, soak 24 hours and smooth. Bate for 1 to 3 days by thickness and weather, handling three times a day; neither too little nor too much. Rinse, smooth again, soak several hours and work the flesh side thoroughly with a dull fleshing knife.
Tools needed:
Fleshing Beam
Fleshing Knife
Tanning Vat5
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Tan
Tan
Lay the hides in old liquor 1 or 2 days. Take them out, ladle out the old tan, add one third of a bushel of fresh tan and replace; the tan is spent in 4 to 8 days, so freshen the vat two or three times more. Then put them in the lay-aways, about as long as sole leather (stout harness leather may need longer). Split a hide after the second layer: uniformly brown through means tanned; pale yellow or white means not.
Materials for this step:
Oak Bark (Crushed)4 piecesTools needed:
Tanning Vat
Leather Knife6
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Split, smooth and grease
Split, smooth and grease
Split into sides and number both halves alike. Rinse in old ooze and smooth with a dull fleshing knife on the beam. Choose the best hides for harness. Go over the leather with a fine-edged knife, grease the flesh side with linseed oil and tallow, and hang it up to dry.
Materials for this step:
Linseed Oil1 piece
Tallow1 pieceTools needed:
Fleshing Beam
Fleshing Knife
Leather Knife
Wide Paint Brush7
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Finish brown or black
Finish brown or black
Sort into brown and black. Brown is sold as it is or given lustre by glassing. Black is grounded with a decoction of logwood, blacked with iron black and, when nearly dry, pressed.
Materials for this step:
Logwood Chips1 pieceTools needed:
Wide Paint Brush
Large Cooking Pot8
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Troubleshooting
Troubleshooting
Harness leather troubleshooting.
Flow
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History and honest limits
History and honest limits
From Charles Thomas Davis, **The Manufacture of Leather** (Philadelphia, 1885), chapter XXXI (checked on the archive.org scan manufactureoflea01davi, pp. 518-521). He does not give the bate's composition, which tan, or the lime and oil-and-tallow quantities here; oak bark for the tan is our choice. The diagram hero and the tools are ours.
Materials
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