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Sprung-Blade Inclined-Dasher Churn: The Blades Close to Pass the Narrow Top and Spread to Fill the Wide Bottom
John U. Fiester of Winchester, Ohio, received US 22,945 in February 1859 for a churn with a slanting dasher in a tub wider at the bottom than the top, so it is hard to tip over. The dasher's two blades are held to the spindle by a yoke spring and guided by pins in the slots of a cross tie: they close to pass the narrow top and spread to fill the wide bottom. Holes let the cream through the blades, and square pockets cut part way in carry air down into it.
This rung builds it in pine and hardwood with a crank.
Intermediate
About 8 hours, plus printing
Instructions
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1
Tub, fill and the blades' reach
Tub, fill and the blades' reach
Loading Jupyter Notebook...
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2
Holed beaters, before it
Holed beaters, before it
The Robies' beaters pass the cream through holes. Fiester's blades also have pockets that carry air down.
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3
Read US 22,945
Read US 22,945
"... the yoke spring E and slots (a) allow the dasher blades to be forced easily into the smaller opening in the top of the tub, and when in to expand and fill the larger space at the bottom."
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4
Print the journal box e
Print the journal box e
The block with the seat for the spindle's point. PETG, 0.2 mm layers, 40 % infill, 4 walls; wash before first use.
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5
Print the yoke collar
Print the yoke collar
The collar on the spindle that holds the yoke spring. PETG, 0.2 mm layers, 40 % infill, 4 walls; wash before first use.
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6
Tub A and lid B
Tub A and lid B
From 18 mm pine cut a floor 460 x 336 mm, two ends 400 mm wide at the foot, 320 mm at the top and 400 mm tall, and two sloping sides 336 mm wide that join them. Glue and screw the ends and sides on the floor so the tub is 400 mm wide inside at the floor and 320 mm at the top, 300 mm front to back. Cut a lid 374 x 336 mm with a turned dowel knob. Drill a 42 mm hole through the right side where the spindle meets it, about 345 mm above the inside floor.
Materials for this step:
Pine Board3 pieces
Wood Glue1 piece
Wood Screws40 pieces
Hardwood Dowels1 pieceTools needed:
Hand Saw
Jigsaw
Cordless Drill
Hole Saw Kit
Clamps
Protractor/Angle Finder
Sandpaper
Screwdriver Set
Tape Measure7
7
Spindle C and journal e
Spindle C and journal e
Cut a 40 mm hardwood dowel 641 mm long and whittle or plane one end to a point over 30 mm. Screw the journal box in the left corner of the floor, against the sloping side. Cut a half-lap notch 30 mm wide and 12 mm deep across the spindle 85 mm from its point for the cross tie.
Materials for this step:
PETG Filament1 piece
Hardwood Dowels1 piece
Wood Screws4 piecesTools needed:
FDM 3D Printer
Hand Saw
Chisels
Files (Hand File)
Screwdriver Set8
8
Blades D, tie F and yoke E
Blades D, tie F and yoke E
Draw an oval 340 x 220 mm on 16 mm hardwood and cut it in two along its length, then take 4 mm off each straight edge so the halves clear the spindle. Drill four 20 mm holes f in each blade and chisel four 20 mm square pockets d, 8 mm deep with bevelled sides, facing the same way. Glue a 9 mm dowel pin b into each blade 31 mm from its straight edge, 30 mm from its lower end. Cut a hardwood cross tie F 190 x 30 x 16 mm with a 10 mm slot 30 mm long near each end, glue it into the spindle's notch, and drop the pins into its slots. Slide the collar onto the spindle above the blades and screw two spring steel strips 15 x 1.5 mm, 42 mm long, from the collar to each blade's top end.
Materials for this step:
Hardwood Board1 piece
Hardwood Dowels1 piece
Wood Glue1 piece
Spring Steel Strip1 piece
Machine Screws8 pieces
Nylon Insert Lock Nut8 piecesTools needed:
Jigsaw
Cordless Drill
Spade Bit Set
Chisels
Hacksaw
Files (Hand File)
Sandpaper
Screwdriver Set9
9
Fit the dasher and crank
Fit the dasher and crank
Pass the spindle's top out through the hole in the right side, squeeze the blades together through the tub's top and let them spread, and seat the point in the journal box. Fix a hardwood crank arm 130 mm long on the spindle outside the tub with a screw across, and glue in a 24 mm dowel handle 100 mm long.
Materials for this step:
Hardwood Board1 piece
Hardwood Dowels1 piece
Wood Glue1 piece
Wood Screws1 pieceTools needed:
Hand Saw
Cordless Drill
Spade Bit Set
Screwdriver Set10
10
The build in 3D
The build in 3D
FreeCAD model of this build, the near half of the tub cut away: the sloping tub, the journal box, the slanting spindle with its two holed blades, the cross tie with its slots and pins, the yoke collar and springs, and the crank outside.
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11
Churn
Churn
Pour in about 12 litres of heavy cream at about 15 °C, checked with the thermometer, and put the lid on. Turn the crank steadily and time it: the blades dip in and out of the cream, the pockets carrying air down. When the butter comes, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.
Materials for this step:
Heavy Cream12 l
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)12
12
Troubleshooting
Troubleshooting
Sprung-blade churn troubleshooting.
Flow
Loading...
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13
History and honest limits
History and honest limits
**John U. Fiester** of Winchester, Guernsey County, Ohio, US 22,945, "Churn": the drawing reads 15 February 1859, the text 25 February 1859. A tub wider at the top can be overset; his is wider at the bottom, and the sprung, guided blades still fill it. He claimed the adjustable dasher with its yoke spring, slotted cross tie and pins, holes and air pockets. He gave no sizes or materials: ours are a pine tub, hardwood dasher and steel springs.
Materials
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Tools Required
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Design Files
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