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Sprung-Blade Inclined-Dasher Churn: The Blades Close to Pass the Narrow Top and Spread to Fill the Wide Bottom
Woody

Created by

Woody

9. November 2026NO
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Sprung-Blade Inclined-Dasher Churn: The Blades Close to Pass the Narrow Top and Spread to Fill the Wide Bottom

John U. Fiester of Winchester, Ohio, received US 22,945 in February 1859 for a churn with a slanting dasher in a tub wider at the bottom than the top, so it is hard to tip over. The dasher's two blades are held to the spindle by a yoke spring and guided by pins in the slots of a cross tie: they close to pass the narrow top and spread to fill the wide bottom. Holes let the cream through the blades, and square pockets cut part way in carry air down into it. This rung builds it in pine and hardwood with a crank.
Intermediate
About 8 hours, plus printing

Instructions

1

Tub, fill and the blades' reach

Loading Jupyter Notebook...
2

Holed beaters, before it

The Robies' beaters pass the cream through holes. Fiester's blades also have pockets that carry air down.
3

Read US 22,945

"... the yoke spring E and slots (a) allow the dasher blades to be forced easily into the smaller opening in the top of the tub, and when in to expand and fill the larger space at the bottom."
4

Print the journal box e

The block with the seat for the spindle's point. PETG, 0.2 mm layers, 40 % infill, 4 walls; wash before first use.
Design FileSTLCC0 - Free
5

Print the yoke collar

The collar on the spindle that holds the yoke spring. PETG, 0.2 mm layers, 40 % infill, 4 walls; wash before first use.
Design FileSTLCC0 - Free
6

Tub A and lid B

From 18 mm pine cut a floor 460 x 336 mm, two ends 400 mm wide at the foot, 320 mm at the top and 400 mm tall, and two sloping sides 336 mm wide that join them. Glue and screw the ends and sides on the floor so the tub is 400 mm wide inside at the floor and 320 mm at the top, 300 mm front to back. Cut a lid 374 x 336 mm with a turned dowel knob. Drill a 42 mm hole through the right side where the spindle meets it, about 345 mm above the inside floor.

Materials for this step:

Pine BoardPine Board3 pieces
Wood GlueWood Glue1 piece
Wood ScrewsWood Screws40 pieces
Hardwood DowelsHardwood Dowels1 piece

Tools needed:

Hand SawHand Saw
JigsawJigsaw
Cordless DrillCordless Drill
Hole Saw KitHole Saw Kit
ClampsClamps
Protractor/Angle FinderProtractor/Angle Finder
SandpaperSandpaper
Screwdriver SetScrewdriver Set
Tape MeasureTape Measure
7

Spindle C and journal e

Cut a 40 mm hardwood dowel 641 mm long and whittle or plane one end to a point over 30 mm. Screw the journal box in the left corner of the floor, against the sloping side. Cut a half-lap notch 30 mm wide and 12 mm deep across the spindle 85 mm from its point for the cross tie.

Materials for this step:

PETG FilamentPETG Filament1 piece
Hardwood DowelsHardwood Dowels1 piece
Wood ScrewsWood Screws4 pieces

Tools needed:

FDM 3D PrinterFDM 3D Printer
Hand SawHand Saw
ChiselsChisels
Files (Hand File)Files (Hand File)
Screwdriver SetScrewdriver Set
8

Blades D, tie F and yoke E

Draw an oval 340 x 220 mm on 16 mm hardwood and cut it in two along its length, then take 4 mm off each straight edge so the halves clear the spindle. Drill four 20 mm holes f in each blade and chisel four 20 mm square pockets d, 8 mm deep with bevelled sides, facing the same way. Glue a 9 mm dowel pin b into each blade 31 mm from its straight edge, 30 mm from its lower end. Cut a hardwood cross tie F 190 x 30 x 16 mm with a 10 mm slot 30 mm long near each end, glue it into the spindle's notch, and drop the pins into its slots. Slide the collar onto the spindle above the blades and screw two spring steel strips 15 x 1.5 mm, 42 mm long, from the collar to each blade's top end.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Hardwood DowelsHardwood Dowels1 piece
Wood GlueWood Glue1 piece
Spring Steel StripSpring Steel Strip1 piece
Machine ScrewsMachine Screws8 pieces
Nylon Insert Lock NutNylon Insert Lock Nut8 pieces

Tools needed:

JigsawJigsaw
Cordless DrillCordless Drill
Spade Bit SetSpade Bit Set
ChiselsChisels
HacksawHacksaw
Files (Hand File)Files (Hand File)
SandpaperSandpaper
Screwdriver SetScrewdriver Set
9

Fit the dasher and crank

Pass the spindle's top out through the hole in the right side, squeeze the blades together through the tub's top and let them spread, and seat the point in the journal box. Fix a hardwood crank arm 130 mm long on the spindle outside the tub with a screw across, and glue in a 24 mm dowel handle 100 mm long.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Hardwood DowelsHardwood Dowels1 piece
Wood GlueWood Glue1 piece
Wood ScrewsWood Screws1 piece

Tools needed:

Hand SawHand Saw
Cordless DrillCordless Drill
Spade Bit SetSpade Bit Set
Screwdriver SetScrewdriver Set
10

The build in 3D

FreeCAD model of this build, the near half of the tub cut away: the sloping tub, the journal box, the slanting spindle with its two holed blades, the cross tie with its slots and pins, the yoke collar and springs, and the crank outside.
Design FileBLENDCC0 - Free
11

Churn

Pour in about 12 litres of heavy cream at about 15 °C, checked with the thermometer, and put the lid on. Turn the crank steadily and time it: the blades dip in and out of the cream, the pockets carrying air down. When the butter comes, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.

Materials for this step:

Heavy CreamHeavy Cream12 l
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
12

Troubleshooting

Sprung-blade churn troubleshooting.

Flow

Loading...
13

History and honest limits

**John U. Fiester** of Winchester, Guernsey County, Ohio, US 22,945, "Churn": the drawing reads 15 February 1859, the text 25 February 1859. A tub wider at the top can be overset; his is wider at the bottom, and the sprung, guided blades still fill it. He claimed the adjustable dasher with its yoke spring, slotted cross tie and pins, holes and air pockets. He gave no sizes or materials: ours are a pine tub, hardwood dasher and steel springs.

Materials

12

Tools Required

18

Design Files

3

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